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  • CHEN Xuebin, ZHAO Lei, YANG Lixia, SHEN Xuejing YANG Jingwei, WANG Yang, WANG Haizhou
    Metallurgical Analysis. 2025, 45(1): 1-10. https://doi.org/10.13228/j.boyuan.issn1000-7571.012580
    Abstract (153) PDF (32)   Knowledge map   Save
    The high-throughput intelligent integrated characterization techniques,which were developed by researchers home and abroad based on the combination of high-throughput characterization techniques with intelligent integration concepts,were reviewed in this article.These new methods could help researchers accelerate the screening and experimentation by quickly exploring data and optimizing research conditions.The researches of high-throughput intelligent integrated characterization techniques included the modular chemical autonomous experimentation platforms,autonomous drug synthesis laboratories,and autonomous thin-film preparation and characterization platforms.These studies integrated intelligent robots with discrete combination modules,high-throughput preparation systems,and high-throughput physical and chemical performance testing systems to conduct autonomous experiments on material preparation and characterization.An automated,integrated,and intelligent physical experimental platform was constructed.And on this basis,an automated process of screening-preparation-collection-transmission-storage-analysis-feedback was established.An integrated positioning system and statistical mapping database were independently developed to provide new ideas for high-throughput characterization of materials and data support for material research and development.
  • OUYANG Yu, HU Jingyu, SHAO Qiuwen, HOU Yanxia, YANG Guowu
    Metallurgical Analysis. 2024, 44(12): 1-6. https://doi.org/10.13228/j.boyuan.issn1000-7571.012515
    Abstract (152) PDF (10)   Knowledge map   Save
    When glow-discharge mass spectrometry (GDMS) is used to determine trace cadmium in nickel-based superalloy,it is interfered by 114Sn+ and MoO+ polyatomic ions. After pre-correction with standard relative sensitivity factor(RSFStd), the mass spectral interferences of multi-atomic ions including 114Sn+ and MoO+ were corrected by interference correction equation. Thus, a method for determination of trace cadmium in nickel-based superalloy was realized by GDMS at high-resolution mode with 114Cd as analytical isotope. The instrument parameters were optimized as follows:the discharge current was 48 mA; the flow rate of discharge gas was 450 mL/min; the pre-sputtering time was 20 min. The certified reference materials of nickel-based wrought superalloy with Cd certified value less than 0.1 μg/g and Mo mass fraction of 3% were used as blank samples and determined for 11 times consecutively. The limit of election and limit of quantifiation, which were calculated according to three-fold and ten-fold of standard deviation of blank sample, were 0.081 μg/g and 0.27 μg/g, respectively. The content of cadmium in certified reference material or reference material of nickel-based superalloy were determined according to the proposed method, and the results were in good agreement with the certified value/standard value. The relative standard deviations(RSD,n=6) were less than 12%. The contents of cadmium in 3 nickel-based superalloy samples were determined according to the proposed method as well as inductively coupled plasma tandem mass spectrometry (ICP-MS/MS),respectively. The results showed that the results of the above two methods were basically consistent.
  • LÜ Yong, JIA Yunhai, ZHANG Xiaofen, SHI Feng, HAO Xiaoke, LI Shaoyin
    Metallurgical Analysis. 2025, 45(7): 1-13. https://doi.org/10.13228/j.boyuan.issn1000-7571.012787
    Abstract (142) PDF (13)   Knowledge map   Save
    This article summarized the sources of endogenous inclusions and exogenous inclusions in detail.The inclusions were classified according to the morphology,composition,deformability and size.The influences of inclusions on the fatigue performance,strength,elongation performance,cutting performance,corrosion property,welding performance,and hydrogen induced cracking of steel were elaborated.Several two-dimensional and three-dimensional detection methods of inclusions were systemically discussed.The extraction methods and detection instruments for various inclusions as well as the removal methods were introduced.
  • LI Tengfei, LIU Tianyi, WANG Xue
    Metallurgical Analysis. 2025, 45(7): 76-82. https://doi.org/10.13228/j.boyuan.issn1000-7571.012789
    The top-blown furnace smelting slag in copper smelting is a kind of slag containing high content lead and various impurities.In this paper,a method for the determination of lead content in top-blown furnace smelting slag by precipitation separation-EDTA back titration combined with inductively coupled plasma atomic emission spectrometry(ICP-AES) was established.The sample was dissolved with saturated nitric acid solution of potassium chlorate and ammonium hydrogen fluoride.15 mL of sulfuric acid (1+1) was used to precipitate lead ion and barium ion in the solution,achieving the separation from zinc,iron,calcium,copper and aluminum.5 mL of hydrogen bromide was added to volatilize arsenic and antimony in the solution.Excessive EDTA standard titration solution and 5 mL of ammonia were added to the lead-barium sulfate double salt precipitate. The double salt precipitate was dissolved by heating and boiling in the ammonia medium. Hydrochloric acid(1+1) and 30 mL of acetic acid-sodium acetate buffer solution was added,and the pH of solution was adjusted to 5.5.The solution was heated to slightly boiling to fully complex Pb-EDTA and Ba-EDTA.The separation of lead and barium could be achieved due to the stability difference of complex.5 mL of mercaptoacetic acid(1+99) and 0.1 g of ascorbic acid were added to mask bismuth and iron,respectively.Xylenol orange was added as the indicator.Lead acetate solution was used to titrate the residual EDTA standard titration solution and replace the barium ion complexed with EDTA.The dosage of lead acetate solution was appropriately excessive.Then the excessive lead acetate was titrated with EDTA standard titration solution to calculate the lead content. The lead content in the filtrate was determined by ICP-AES to correct the results.The content of lead in copper smelting top-blown furnace smelting slag was determined according to the experimental method,and the relative standard deviations(RSD,n=11) were 0.24% and 0.29%.The relative error of determination results was -0.092%-0.042% for the simulated samples,which could meet the requirements of process production analysis.
  • YU Xing, LIU Suran, CUI Siyu, SHEN Yixuan
    Metallurgical Analysis. 2025, 45(4): 1-8. https://doi.org/10.13228/j.boyuan.issn1000-7571.012726
    Abstract (109) PDF (12)   Knowledge map   Save
    In this paper, a precise registration method for three-dimensional reconstruction of continuous slice images for focused ion beam-scanning electron microscope (FIB-SEM) was proposed. GH4096 polycrystalline high temperature was selected as an example. The sample surface for three-dimensional reconstruction area was etched with the focused ion beam to form a groove, and a specific preset registration marking line was set. The groove of the etched registration marking line was filled with Pt, and a protective layer of Pt was deposited on the surface area of the sample according to the requirements of three-dimensional reconstruction. The microstructure of the material was subsequently characterized according to the normal three-dimensional reconstruction process. Through the preset registration marking lines on the surface of three-dimensional reconstructed area, the accurate and clear feature points could be obtained on all the slice images during continuous slicing, which could be used for the registration of three-dimensional reconstructed images and the measurement of the spacing between neighboring slices, thus improving the accuracy and efficiency of the image registration. Meanwhile, a new method for accurate registration of FIB-SEM three-dimensional reconstruction images was formed by combining the sum of squared differences (SSD) algorithm of the three-dimensional reconstruction software, based on the specific registration marking settings proposed in this paper. The proposed method overcame the problem of jagged dislocations in the usual registration methods and improved the quality and structural clarity of three-dimensional reconstruction.
  • CHEN Shiyun, ZUO Hongyi, TAN Xiuli
    Metallurgical Analysis. 2025, 45(4): 29-35. https://doi.org/10.13228/j.boyuan.issn1000-7571.012698
    Abstract (100) PDF (24)   Knowledge map   Save
    Trace impurities in high purity lead can significantly affect the product quality, and their contents are essential indicators for determination. In this study, the high purity lead sample was dissolved with nitric acid (1+2). The lead matrix was precipitated with sulfuric acid (1+2) and then separated by centrifugation. Fe was determined in He collision mode (He flow rate at 4.8 mL/min), and other elements were determined in standard mode. Meanwhile, the volume error was corrected by volume correction factors. The analysis method of 13 trace impurities (i.e., magnesium, aluminum, manganese, iron, nickel, copper, zinc, arsenic, silver, cadmium, tin, antimony and bismuth) in high purity lead by inductively coupled plasma mass spectrometry was established. The tests indicated that 5.0 g of sample could be completely dissolved with 25 mL of nitric acid (1+2). When 5.0 mL of sulfuric acid (1+2) was added into solution of 5.0 g lead sample for precipitation separation, about 0.93 mL of sulfuric acid (1+2) was residue in sample solution, and the mass concentration of residual lead was approximately 0.13 mg/mL. Scandium or yttrium was selected as internal standard to correct magnesium, aluminum, iron, manganese, nickel, copper, zinc, arsenic, silver, cadmium, tin and antimony, while rhenium selected as internal standard to correct bismuth. The influence of residual sulfuric acid and lead in solution on the determination could be ignored. The linear correlation coefficients of the calibration curves for each tested element were not less than 0.999 1. The limits of detection of this method were in range of 0.002 6-0.15 ng/mL, and the limits of quantification were in range of 0.000 1-0.005 0 μg/g. The proposed method was applied for the determination of 13 trace impurity elements in high purity lead samples. The relative standard deviations (RSD, n=7) of determination results were between 0.59% and 14%, and the recoveries were between 90% and 110%. The impurity elements in high purity lead samples were determined according to the experimental method and inductively coupled plasma atomic emission spectroscopy (ICP-AES), and the found results of two methods were basically consistent.
  • ZHANG Zhuojia, LIU Jie, ZHOU Jiaolian, XIE Lifang
    Metallurgical Analysis. 2024, 44(12): 14-20. https://doi.org/10.13228/j.boyuan.issn1000-7571.012516
    The accurate determination of calcium fluoride content in low-grade fluorite tailings is of great significance for the evaluation and improvement of comprehensive recycling process.The semi-quantitative component analysis of low-grade fluorite tailings sample was first conducted by wavelength dispersion X-ray fluorescence spectrophotometer (WDXRF) and X-ray diffractometer (XRD). It was found that fluorine mainly existed in the form of calcium fluoride, and the sample mainly contained silicon, aluminum, iron, calcium, magnesium, potassium, sodium, sulfur and manganese. 4.0 g of potassium hydroxide and 0.35 g of potassium nitrate were used as flux. The sample was melted at 650 ℃ for 8 min and then leached with hot water. IC-Na pretreatment column was used to separate alkaline earth and transition metal cations such as aluminum, iron, calcium, magnesium and manganese. Thus, a method for determination of calcium fluoride in low-grade fluorite tailings was established by alkali fusion-ion chromatography. The results showed that the mass concentrations of cations such as aluminum, iron, calcium, magnesium and manganese in test solution were all lower than 0.1 μg/mL after separation with IC-Na pretreatment column. Therefore, the interference of these elements with the determination could be ignored. The calibration curve was drawn with the mass concentration of fluorine ion as x-axis and its corresponding peak area response as y-axis. The results indicated that its correlation coefficient was 0.999 6 with calcium fluoride in range of 1-30 μg/mL. Two fluorite tailings samples and one reference material of fluorite ore were determined according to the proposed method. Meanwhile, different amounts of high-grade fluorite ore certified reference material were added for recovery tests. The recoveries were between 96% and 104%. The proposed method was applied for determination of calcium fluoride in low-grade fluorite tailings samples and fluorite ore reference materials. The relative standard deviations (RSD, n=7) were between 0.54% and 1.5%. The results were consistent with those obtained by ion selective electrode method or the standard values. The proposed method was applicable for determination of calcium fluoride in low-grade fluorite tailings samples with mass fraction in range of 5%-60%.
  • FAN Xin, ZHAO Yanbing
    Metallurgical Analysis. 2024, 44(12): 7-13. https://doi.org/10.13228/j.boyuan.issn1000-7571.012537
    The contents of Se,Ce,Zr,Ta and Te in nickel-based alloy will affect its processability, thermoplasticity, fatigue performance and creeping property. Therefore, their determination is of great significance. The sample was dissolved with hydrochloric acid, hydrogen peroxide and hydrofluoric acid. 78Se, 140Ce, 90Zr, 181Ta and 125Te were selected as test isotopes. The calibration curve was prepared by standard addition method to overcome the matrix effect. 103Rh was used to correct 78Se and 90Zr, while 115In was used to correct 140Ce, 181Ta and 125Te. Consequently, a method for simultaneous determination of trace Se, Ce, Zr, Ta and Te (mass fraction below 0.005%) in nickel-based alloy N06625 was established by inductively coupled plasma mass spectrometry (ICP-MS). The results showed that the correlation coefficients of calibration curves of elements were all higher than 0.999 0. The limits of detection and limits of quantification were 0.004 5-0.38 μg/g and 0.015-1.28 μg/g, respectively. The samples of nickel-based alloy N06625 were determined according to the proposed method. The relative standard deviations (RSD, n=11) of determination results of 5 elements were between 0.87% and 9.9%, and the recoveries were between 92% and 107%. The proposed method was applied for determination of trace Se, Ce, Zr, Ta and Te in sample of nickel-based alloy N06625. The results of Se and Te were basically consistent with those obtained by hydride generation atomic fluorescence spectrometry(HG-AFS), and the results of Ce and Zr were basically consistent with those obtained by inductively coupled plasma atomic emission spectrometry(ICP-AES).
  • WANG Weizhi, ZHAO Zhigang, XU Xianning, QI Shengbing, CHENG Jinlian, HU Faxia
    Metallurgical Analysis. 2025, 45(4): 51-56. https://doi.org/10.13228/j.boyuan.issn1000-7571.012671
    The contents of impurities in industrial magnesium hydroxide directly affect the downstream application fields. Therefore, the accurate and rapid determination of impurities is crucial. In this study, the sample was dissolved with nitric acid (1+1). K 766.490 nm, Na 589.592 nm, Ca 317.933 nm, Li 670.784 nm, Fe 259.940 nm, and B 249.773 nm were selected as the analytical lines of potassium, sodium, calcium, lithium, iron, and boron, respectively. The calibration curves were prepared by matrix matching method to eliminate the influence of matrix effect. The contents of potassium, sodium, calcium, lithium, iron, and boron were determined by inductively coupled plasma atomic emission spectrometry (ICP-AES). The method for the determination of six trace impurity elements in industrial magnesium hydroxide was established. The mass concentration of potassium, sodium, calcium, lithium, iron, and boron in range of 0.50-5.00 mg/L showed good linearity to the corresponding emission spectral intensity. The linear correlation coefficients of calibration curves were not less than 0.999 6. The limit of detection of each element in this method was 0.000 02%-0.000 6%, and the limit of quantification was 0.000 08%-0.002 4%. The proposed method was applied for the determination of potassium, sodium, calcium, lithium, iron, and boron in industrial magnesium hydroxide sample. The relative standard deviations (RSD, n=6) of determination results were between 0.80% and 12%, and the recoveries were between 90.8% and 106.5%, which could both meet the requirements of GB/T 32465-2015 Requirement for verification & validation of detection methods and internal quality control on chemical analysis.
  • XING Yinjuan, LI Tuo, YANG Junhong, YUAN Rui, YANG Juan
    Metallurgical Analysis. 2025, 45(4): 87-91. https://doi.org/10.13228/j.boyuan.issn1000-7571.012605
    The content of silicon dioxide in silica is one of the important parameters that play a crucial role in the application and trading of silica. However, the existing methods for measuring silicon dioxide in silica were time-consuming, and the errors of results are usually large. In this study, 0.30 g of sample was treated by alkali fusion with 5.0 g of sodium peroxide. After leaching with water, it was acidified with hydrochloric acid (1+1). Twice dehydration was conducted with 10 mL of perchloric acid. Then the sample was burned to constant mass. Then hydrofluoric acid was added to react with silicon to form silicon tetrafluoride, which could be removed by volatilization. The content of silicon dioxide could be calculated based on the mass difference before and after adding hydrofluoric acid. The method for determination of silicon dioxide in silica by gravimetric method with alkali fusion was established. The contents of silicon dioxide in standard sample of silica (BH-0122-1) and three silica samples were determined according to the experimental method. The relative standard deviations (RSD, n=11) of determination results were between 0.11% and 0.19%. The measured result of silicon dioxide content in BH-0122-1 was consistent with the standard value.
  • Resource recycling
    LI Weiting, CHEN Xinlong, FENG Junli, LIN Jinyuan YI Jiaying, DAI Shijin, HE Hongping
    Metallurgical Analysis. 2025, 45(8): 27-37. https://doi.org/10.13228/j.boyuan.issn1000-7571.012818
    Municipal solid waste incineration fly ash contains harmful substances such as heavy metals and dioxins (PCDD/Fs), so it is classified as hazardous waste. The common disposal method of fly ash is sanitary landfilling after solidification/stabilization treatment. However, this method occupies a large amount of land resources and poses a risk of secondary pollution, which cannot meet the requirements of urban sustainable development. The incineration fly ash is rich in effective mineral components such as CaCO3, SiO2, and Al2O3. With the rapid development of waste incineration technologies, resource utilization has become an important development trend. In this paper, the formation process, basic composition, and typical physical and chemical properties of incineration fly ash were systematically introduced. The main sources and migration and transformation mechanisms of heavy metals in fly ash were analyzed. Then the formation pathways of PCDD/Fs in fly ash were discussed. The differences in pollutant contents in fly ash across different regions and seasons were compared. Finally, the progresses on representative resource utilization disposal technologies and heavy metal separation-extraction technologies were summarized based on the main components of fly ash.
  • YU Lei, ZHANG Chaoqing, WEI Ling, ZHANG Xiaoyi
    Metallurgical Analysis. 2025, 45(4): 57-64. https://doi.org/10.13228/j.boyuan.issn1000-7571.012688
    Rapid and accurate determination of metallogenic elements in polymetallic ores is of great significance to the development and utilization of mineral resources. During the simultaneous determination of multi-elements in polymetallic ores, three elements (i.e., tin, tungsten and molybdenum) are hardly decomposed by the ordinary acid dissolution method. In addition, the silver content is low and the linear range is narrow, so it is difficult to provide a reasonable optimization scheme to meet the needs of simultaneous determination of multiple elements.In this study, the polymetallic ore sample was treated by microwave digestion in hydrochloric acid-nitric acid-hydrofluoric acid system. The contents of nine metallogenic elements (including copper, lead, zinc, cobalt, nickel, silver, tungsten, molybdenum and tin) in polymetallic ore sample were determined by inductively coupled plasma atomic emission spectrometry (ICP-AES). The correlation coefficients of calibration curves of elements were not less than 0.999 7. The limits of detection in this method were between 0.000 3% and 0.007% (0.4 μg/g for silver). Six national first-class reference materials of polymetallic ores were determined according to the experimental method. The relative standard deviations (RSD, n=6) of determination results for most elements were between 0.42%-6.5%, and the determination results for most elements were within the error range of the identified values. The contents of nine elements in polymetallic ore were determined according to the experimental method and compared with the national standard methods. The results were consistent.
  • YANG Yanhui, LIAO Shiying, CHEN Ge, ZHANG Jie, JIANG Xianfang, CHEN Yijun
    Metallurgical Analysis. 2024, 44(12): 33-39. https://doi.org/10.13228/j.boyuan.issn1000-7571.012570
    Calcium, magnesium, iron, silicon, aluminum, manganese, beryllium and phosphorus in spodumene are determined by the series of methods 3, 4, 5, 6, 7, 8 and 10 in industrial standard YS/T 509-2008 of Methods for chemical analysis of spodumene and lepidolite concentrates. The results are accurate, but there are many kinds of reagents used and the process is complicated. After the spodumene sample was treated by alkali fusion with sodium hydroxide at 630 ℃ for 15 min, it was acidified and leached with hydrochloric acid (1+3). By selecting the optimal analytical lines of elements, the contents of calcium, magnesium, iron, silicon, aluminum, manganese, beryllium and phosphorus in spodumene were determined by inductively coupled plasma atomic emission spectrometry (ICP-AES). The calibration curve was drawn by matrix matching method to eliminate the influence of matrix effect. The linear correlation coefficients of calibration curves for elements were all higher than 0.999 7. The limits of quantification of elements were between 0.061 5 μg/g and 123.9 μg/g. The contents of calcium, magnesium, iron, silicon, aluminum, manganese, beryllium and phosphorus in two spodumene samples were determined according to the proposed method, and the relative standard deviations (RSD, n=7 or n=8) of determination results were all less than 2.5%. The contents of calcium, magnesium, iron, silicon, aluminum, manganese, beryllium and phosphorus in certified reference material of spodumene were determined according to the proposed method. The relative errors (RE) of determination results were between -5.00% and 7.31%.
  • LIU Keke, XIE Yaxiong, MIAO Liang, LI Guoguo, DONG Xueliang
    Metallurgical Analysis. 2025, 45(3): 17-24. https://doi.org/10.13228/j.boyuan.issn1000-7571.012666
    The accurate determination of high field strength elements(HFSE) in geochemical exploration samples such as hafnium(Hf),niobium(Nb),tantalum(Ta) and zirconium(Zr) is the important prerequisite for achieving information on the diagenetic evolution of rocks.In this study,the solid melt digestion method using ammonium fluoride was combined with the sensitization technology using triethylamine as the matrix modifier.The method for the determination of Hf,Nb,Ta and Zr in geochemical exploration sample by inductively coupled plasma mass spectrometry(ICP-MS) was established.The pretreatment of sample had two steps.Firstly,the sample was melted with ammonium fluoride at 240 ℃ for 2.5 h,where the mass ratio of ammonium fluoride and sample was 6∶1.Then,certain amount of perchloric acid were added to dissolve the sample.After evaporation,the nitric acid and a small amount of hydrochloric acid was added for redissolution-evaporation,realizing the complete digestion of sample.After evaporating the solution to almost dryness,the residue was redissolved with nitric acid.2%(volume fraction,the same below) nitric acid-0.2% hydrofluoric acid was added as the determination medium to avoid the hydrolysis or polymerization of Nb and Ta.10% triethylamine was used as matrix modifier for determination.The normalized signal intensity of Hf,Nb,Ta and Zr increased by 1.8,12.5,2.9 and 3.3 times,respectively.The linear correlation coefficients of calibration curves of elements were all higher than 0.999.The limits of detection of method were between 2.23 and 22.7 μg/kg,and the limits of quantification were between 7.43 and 75.8 μg/kg.The contents of Hf,Nb,Ta and Zr in certified reference materials of soil,rock and stream sediment were analyzed according to the experimental method.Each sample was determined for 12 times in parallel.The results showed that the measured values were basically consistent with the certified values.The logarithmic deviations(ΔlgC) between measurement average and standard value were all less than 0.05.The relative errors(RE) were between -1.7% and 8.0%,and relative standard deviations(RSDs,n=12) were between 1.7% and 9.0%,which could meet the accuracy requirements specified in industry standard DZ/T 0167-2006.Two soil samples from northern area of Henan were determined according to the experimental method and standard method,i.e.,hydrofluoric acid-nitric acid closed dissolution-ICP-MS in GB/T 14506.30-2010.Each sample was determined for 6 times in parallel.The results showed that the measurement values of two methods were basically consistent. The RSDs of analytical results of experimental method were between 1.5% and 6.1%.
  • FENG Zongping, YANG Xinneng
    Metallurgical Analysis. 2025, 45(3): 64-69. https://doi.org/10.13228/j.boyuan.issn1000-7571.012623
    The accurate determination of titanium carbide content in titanium carbide slag(titanium carbide) plays a key role in the guidance of carbonization production process.In this study,the hydrochloric acid-sulfuric acid-hydrofluoric acid system was used to selectively dissolve titanium oxide,realizing the rapid separation of titanium oxide and titanium carbide phases in titanium carbide slag.After separation,the residue and filter paper were ashed and burned at 600-700 ℃ for 20 min,and then burned at 1 100 ℃ for 2-3 min.Lithium tetraborate-lithium carbonate was selected as the flux,and lithium bromide was selected as the release agent.The sample was fused at 1 100 ℃ for 20 min to prepare the transparent bead.A method for the determination of titanium carbide in titanium carbide slag by X-ray fluorescence spectrometry with fusion sample preparation was established.After the titanium carbide slag sample was separated using the hydrochloric acid-sulfuric acid-hydrofluoric acid system,titanium carbide in the residue could be converted to titanium dioxide through burning at high temperature.Therefore,nine samples of spectrally pure titanium dioxide(5.0-80.0 mg) were used to draw the calibration curve.The linear correlation coefficient was r=0.999 98,and the determination range of titanium dioxide was 1.25%-20.0%.The contents of titanium carbide in two titanium carbide slag samples were determined according to the experimental method,and the relative standard deviations(RSD,n=6) of the determination results were not more than 0.5%.Three titanium carbide slag samples were selected and determined according to the experimental method.Then the high-purity titanium carbide was added for the spiked recovery test.The recoveries were between 97% and 102%.The contents of titanium carbide in titanium carbide slag samples were determined by the experimental method and spectrophotometry respectively,and the results were consistent.
  • BAI Jian, QU Zhi, ZHANG Yunfeng, REN Xudong
    Metallurgical Analysis. 2024, 44(12): 40-46. https://doi.org/10.13228/j.boyuan.issn1000-7571.012545
    Effect of heat treatment temperature and time on phase variation characteristic of decomposition product of crystalline aluminum chloride was investigated. The composition and microtopography of crystalline aluminum chloride were analyzed and discussed by inductively coupled plasma atomic emission spectrometer (ICP-AES) and metallographic microscope. The results showed that the purity of crystalline aluminum chloride was relatively high. It contained trace impurity elements such as sodium and calcium, and it belonged to orthorhombic structure. While, aluminum oxide showed irregular elliptic with particle size of 100-210 μm. The phase change characteristics of decomposition product were investigated with thermal gravimetric analyzer and X-ray diffractometer (XRD). The results showed that the crystalline aluminum chloride lost small amount of free water under heat treatment at 80-100 ℃. The decomposition rate after 120 min was 6.95%, and the phase was still crystalline aluminum chloride. The decomposition rate was 35.84% after heat treatment at 150 ℃ for 120 min. The decomposition rate was 87.31% after heat treatment at 200 ℃ for 120 min. The decomposition velocity at 600-1 200 ℃ was very fast, and the sample could be completely decomposed within 5 min. The decomposition rate of crystalline aluminum chloride was in direct proportion to heat treatment temperature and time, and heat temperature was the dominant factor. When the heat treatment temperature was 200-700 ℃, the decomposition product phase was ρ-type or amorphous aluminum oxide. When the heat treatment temperature was 800-1 000 ℃, the decomposition product phase was mainly in γ-type, δ-type and or η-type aluminum oxide. Wherein, a small amount of α-type aluminum oxide was observed in decomposition product at 1 000 ℃. When the heat treatment temperature reached 1 200 ℃, all phases were converted into α-type aluminum oxide with most stable energy. This study provided data basis for the theoretical research and pilot equipment selection in heat treatment of crystalline aluminum chloride in the laboratory. It also provided data support for the process parameter optimization in heat treatment of crystalline aluminum chloride.
  • LIU Yue, LI Jing, WANG Xin, WANG Jilu
    Metallurgical Analysis. 2025, 45(7): 14-20. https://doi.org/10.13228/j.boyuan.issn1000-7571.012776
    It is difficult to determine the content of silver and cadmium in soil directly and accurately by inductively coupled plasma mass spectrometry (ICP-MS) due to the mass spectral interference of zirconium and molybdenum.In this study,the soil samples were treated by rapid digestion method followed by zirconium separation with ammonia precipitation.107Ag and 111Cd were used as analytical isotopes and the interference of 95Mo16O+ with the determination of 111Cd in solution was reduced by collision mode.The method for the determination of silver and cadmium in soil by ICP-MS after rapid digestion and ammonia separation was established.The dosage of ammonia and helium flow rate were optimized.The reference materials and samples of soil were analyzed.The results showed that the limit of detection of silver and cadmium in soil was 0.003 and 0.005 mg/kg,respectively.The determination results of soil reference materials were within the certified value and uncertainty range,and the relative standard deviation(RSD) was 1.3%-8.2% and 2.1%-7.9%,respectively. For soil sample,the determination results of ICP-MS method had no significant difference with those obtained by graphite furnace atomic absorption spectrometry(GFAAS).The proposed method could meet the detection requirements of trace silver and cadmium in soil samples.
  • Resource recycling
    LIU Chuanyi, XU Mujian, HONG Minghui, ZHANG Yueqing KONG Deyang, ZHANG Qingjian
    Metallurgical Analysis. 2025, 45(8): 1-9. https://doi.org/10.13228/j.boyuan.issn1000-7571.012824
    Aluminum ash residue has been listed in the National Catalogue of Hazardous Wastes for strict management due to its environmental hazards. However, with its high aluminum content, aluminum ash residue possesses significant recycling value. This paper tracks the latest environmental regulatory requirements for aluminum ash residue. It identifies its main components and environmental hazard characteristics, particularly heavy metal leaching toxicity and Al/AlN reactivity. The environmental risk sources associated with aluminum ash residue are analyzed, and its environmental and health risks are evaluated. The progress in both harmless disposal (including wet, thermal, and combined methods) and resource utilization (primarily in the production of water purification materials, building materials, and refractory materials) of aluminum ash residue is reviewed. Finally, key research directions for developing safe and green resource utilization technologies for aluminum ash residue are proposed, providing technical support for its future effective environmental management.
  • WANG Rui, SHU Lingxiu, NI Jingjing, WANG Jing, CHEN Shuyong, ZHAO Hongyi
    Metallurgical Analysis. 2025, 45(4): 36-42. https://doi.org/10.13228/j.boyuan.issn1000-7571.012703
    The quality of glass products is directly affected by the content of ferric oxide (Fe2O3) in the silicon glass raw materials. In this study, the method for determination of Fe2O3 in silicon glass raw materials by X-ray fluorescence spectrometry with powder pellet preparation was investigated to solve the problems of traditional chemical analysis methods such as long analysis time, complex operation and high cost. The pellet preparation conditions, including the particle size, preparation pressure, pressing time, and the type and ratio of binder, were focused on. A series of calibration samples were self-prepared with Fe2O3 and quartz sand to establish the calibration curve. The experimental results indicated that the pellet exhibited good moldability and a smooth, flat surface when it was prepared under the following conditions: 10% microcrystalline cellulose was added into sample with particle size of 75 μm (D90); the mixture was pressed at 15 MPa for 20 s. The linear correlation coefficient of calibration curve for Fe2O3 was 0.999 9. The limit of detection of Fe2O3 was 0.000 51%, and the determination range of this method was from 0.001 5% to 0.10%. The contents of Fe2O3 in two samples of silicon glass raw materials were determined according to the experimental method. The relative standard deviation (RSD, n=7) of determination results was 0.87% and 1.1%, respectively. One certified reference material for component analysis of silicon sandstone and six actual samples of silicon glass raw material were selected. The contents of Fe2O3 were determined according to the experimental method and other methods (phenanthroline spectrophotometry and atomic absorption spectrometry). The results showed that the measured value of certified reference material was consistent with the certified value, and the determination results of actual samples by two methods were consistent. The propose method for determination of Fe2O3 in silicon glass raw materials by XRF with powder pellet preparation could reduce the detection period, save the testing time and economic cost. Moreover, it was easy to operate. The expensive accessories or large amounts of reagents were not required. In addition, no waste liquid was produced. Thereby the proposed method exhibited significant green advantages.
  • DENG Canglong, JIA Yunhai, SHENG Liang, ZHANG Xiaofen, ZHANG Chunyan, LI Jianqiang
    Metallurgical Analysis. 2025, 45(5): 1-10. https://doi.org/10.13228/j.boyuan.issn1000-7571.012742
    In research and development of high temperature alloy,the accurate characterization of global composition distribution characteristics of materials is of great significance for process optimization,service performance improvement,and material quality monitoring or evaluation.In this study,the global and regional composition distribution of GH4169 high temperature alloy bar sample was characterized using original position statistic distribution analysis system for ultra large metal components.Various key parameters were systematically optimized,and the optimal experimental conditions were finally determined as follows:the capacitance parameter was 0.10,the spark excitation frequency was 400 Hz,the scanning speed was 45 mm/min,the processing rotational speed was 250 r/min,and the electrode distance was 4.0 mm.A characterization and evaluation model for segregation degree of GH4169 high temperature alloy was established.The results showed that the selected GH4169 high temperature alloy sample had no defects in the central area.The product segregation could meet the standard range according to the standard sampling area evaluation.The global segregation analysis data indicated that on the whole,the uniformity of each element was good,but there was still room for improvement in the uniformity of Fe.The proposed method had guiding significance for the optimization of GH4169 high temperature alloy production process as well as the research and development of high-performance materials.
  • DENG Saiwen, WANG Yiya, WANG Yimin, GAO Xinhua, LI Song, LIU Chenghai
    Metallurgical Analysis. 2025, 45(9): 1-14. https://doi.org/10.13228/j.boyuan.issn1000-7571.012885
    The development of X-ray fluorescence spectrometry (XRF) has undergone 65 years in China,and the quantity of relevant technical literatures has exceeded 14 000. In 2019, the publication of paper Bibliometric analysis on research trend of X-ray fluorescence spectrometry based on CNKI and the book The literature index of X-ray fluorescence spectrometry analysis in China (1960-2015) opened up the statistical and quantitative research on the X-ray fluorescence spectrometry(XRF) literatures in China.On the basis of above two literatures and referring to the recently published review papers,this paper summarized the basic situation of Chinese XRF literatures from 1960 to 2024 in terms of bibliometric statistics,review papers and monographs(translated works),as well as the development process of technology and new technologies and applications.The section of literature metrology and statistics briefly introduced the types of XRF literatures in China,and focused on the main achievements of statistical research,which mainly included the annual distribution of total number of literatures,the overall distribution of journal literatures and the top 10 journals with the largest number of literatures.The section of paper review compiled 226 various review papers published over a span of 65 years from 1960 to 2024.The papers were reviewed according to the categorization of comprehensive reviews,annual reviews,and thematic reviews.The thematic reviews included the instrument (devices) and core components,software and sample preparation techniques,advancements in various application fields.The evaluations of these advancements included geological sample analysis,metallurgy and non-ferrous metals,environment and materials science,agriculture,food, and biomedicine,petrochemicals and process analysis,scientific archaeology and criminal investigation,precious metal jewelry and gemstones testing,and standard methods.The section of specialized(translated) works collected 31 specialized(translated) works officially published in China since the development of X-ray fluorescence spectrometry analysis,and provided a brief introduction by category.
  • LIANG Yuefeng, YAN Zhuowen, TANG Manna, XUAN Jianwen, XIAO Dahui, HE Yingxian
    Metallurgical Analysis. 2024, 44(12): 27-32. https://doi.org/10.13228/j.boyuan.issn1000-7571.012555
    The content of lithium oxide in lithium ore is the key factor affecting the price of lithium ore. The atmospheric decomposition method is commonly adopted for the determination of lithium oxide in lithium ore, but it has some problems such as complicated operation and large consumption of acid. The sample was treated with 1.5 mL of sulfuric acid and 2.0 mL of hydrofluoric acid by super microwave digestion at 280 ℃. After digestion, the solution was continuously heated until sulfuric acid fuming to remove silicon and excessive hydrofluoric acid. The salts were redissolved with 1.0 mL of sulfuric acid and 25 mL of water by heating, and lithium in the test solution was determined by inductively coupled plasma atomic emission spectrometry (ICP-AES) with Li 610.365 nm as analytical line and emission power as 0.95 kW. Consequently, a method for determination of lithium oxide in lithium ore was established by ICP-AES after super microwave digestion. The mass concentration of lithium in range of 0.50-50.0 mg/L showed good linear relationship with its corresponding emission intensity. The correlation coefficient (r) was 0.999 7. The limit of detection of this method was 1.5 mg/kg for lithium oxide. The contents of lithium oxide in three lithium ore samples were determined according to the proposed method, and the relative standard deviations (RSD, n=8) of determination results were between 0.92% and 2.0%. The proposed method was applied for determination of two certified refence materials of lithium ore, and the results were consistent with the certified values. Two assay laboratories were selected for determination of the contents of lithium oxide in lithium ore samples according to the proposed method, and the results were consistent. Compared with the current standard methods of GB/T 509.1-2008 and GB/T 17413.1-2010, this method could save 80% of hydrofluoric acid dosage during digestion, and it is suitable for rapid inspection and clearance of imported and exported lithium ore.
  • MA Shufeng, LI Yahua, ZHANG Cuimin
    Metallurgical Analysis. 2025, 45(3): 57-63. https://doi.org/10.13228/j.boyuan.issn1000-7571.012601
    With the development of new technologies,some novel ferroboron alloys with different properties are developed.The contents of different elements in ferroboron determines the properties of alloys.At present,the alkali melting method or acid dissolution slag method is usually used for pretreatment of ferroboron sample before detection of elements.Although the sample can be dissolved completely and the simultaneous determination can be achieved,these methods are cumbersome if some elements are determined separately.Therefore,it is very important to choose the appropriate decomposition method for different elements in consideration of the perspective of economy and time cost.In this study,the certified reference materials(CRM) of ferroboron were digested using various decomposition methods including direct acid dissolution method(nitric acid+hydrofluoric acid+perchloric acid),microwave digestion method,acid dissolution slag method and alkali melting method.Then, the contents of chromium,nickel,vanadium,copper,titanium,manganese,aluminum and phosphorus in the digestion solution using different decomposition methods were determined by inductively coupled plasma atomic emission spectrometry(ICP-AES).The results showed that there were few black insoluble matters in the solution when the direct acid dissolution and microwave digestion were used,but the accurate determination of chromium,nickel,vanadium,copper,titanium and manganese was not affected.However,the determination results of aluminum and phosphorus were relatively lower than the certified values or standard values,especially for phosphorus.It indicated that the degree of dissolution of the sample had significant influence on the accurate determination of aluminum and phosphorus.Therefore,for the determination of chromium,nickel,vanadium,copper,titanium and manganese,the four dissolution methods above were all acceptable.However,for the determination of aluminum and phosphorus,the sample must be completely dissolved using acid dissolution slag method and alkali melting method to obtain accurate results.
  • ZENG Jiangping, WANG Jiasong, WANG Liqiang, YU Yang, WANG Na
    Metallurgical Analysis. 2025, 45(5): 34-41. https://doi.org/10.13228/j.boyuan.issn1000-7571.012734
    The comprehensive utilization of vanadium ore resources requires the accurate determination of its components.The vanadium ore resources in China are abundant,which mainly exist in vanadium-titanium magnetite and stone coal vanadium ore.The vanadium-titanium magnetite is a kind of ore which is hardly decomposed,while the stone coal vanadium ore contains high content of carbon or organic matters,so the decomposition of sample is usually incomplete.Moreover,vanadium and titanium are easily hydrolyzed.In this study,the sample was treated by microwave digestion in nitric acid-hydrofluoric acid system.V 310.230 nm,Ti 334.940 nm,Fe 239.562 nm,Al 396.153 nm,Co 228.616 nm,P 214.914 nm,Cu 327.393 nm and Mn 259.372 nm were selected as the analytical line of vanadium,titanium,iron,aluminum,cobalt,phosphorus,copper,and manganese,respectively.The method for determination of vanadium and coexisting(associated) elements(including iron,titanium,aluminum,cobalt,phosphorus,copper and manganese) in vanadium ore by inductively coupled plasma atomic emission spectrometry (ICP-AES) was established. The medium for test solution was 5%(volume fraction)hydrochloric acid in experiments to prevent the hydrolysis of vanadium and titanium.The linear correlation coefficients of calibration curves of elements were all higher than 0.999.The limit of detection of this method was in range of 20-158 μg/g.The proposed method was applied for the determination of vanadium,titanium,iron,aluminum,cobalt,phosphorus,copper,and manganese contents in certified reference materials (GBW07224 and GBW07875),and the relative standard deviations (RSD, n=12) of determination results were between 0.2% and 6.0%,which could meet the requirements of DZ/T 0130 The specification of testing quality management for geological laboratories.The determination results were basically consistent with the certified values,and the relative error(RE) was between -6.72% and 11.00%.GBW07877 and one vanadium ore sample were selected and determined according to the experimental method and ICP-AES after high-pressure closed acid dissolution.The results showed that the measurement values of two methods were consistent.
  • QIAN Jiang, SUN Xiaofei, HE Zhaohui, MA Meijing, LIN Fei, ZHANG Di
    Metallurgical Analysis. 2025, 45(7): 42-48. https://doi.org/10.13228/j.boyuan.issn1000-7571.012418
    Ferromolybdenum is mainly used as an additive of molybdenum(Mo) in the process of steelmaking.The accurate determination of Mo content is of great significance for steel quality control and commercial settlement.The impurity elements in ferromolybdenum such as Si,Cu and As have certain influence on the steel property.In this study,high-purity iron bead was selected as the flux.The mass ratio of sample to flux was 1∶4.The sample was melted to prepare the mushroom-shaped test blocks by high frequency fusion sample preparation.Then a layer with thickness of 1.50 mm was milled from the surface of test block,and the exposed surface was used as the final testing surface.A series of ferromolybdenum reference materials and artificially synthesized calibration samples were selected to draw the calibration curves.The content of Mo,Si,Cu and As in ferromolybdenum was determined by X-ray fluorescence spectrometry(XRF).The linear correlation coefficients of the calibration curves for each element were all greater than 0.999.The limit of detection for Si,Cu,and As was 11.48-427.7 μg/g.The content of Mo,Si,Cu and As in ferromolybdenum sample was determined according to the experimental method,and the relative standard deviation(RSD, n=11) of the measurement results was less than 10%.The experimental method was applied to the determination of Mo,Si,Cu and As in ferromolybdenum certified reference materials and samples.The determination results of reference materials were consistent with the standard values,and the determination results of samples were consistent with reference values which obtained by standard methods including GB/T 5059.1-2014 (Mo),NACIS/C H147:2019 (Si),GB/T 5059.3-2014(Cu) and NACIS/C H147:2019(As).The errors were all less than the critical difference CD0.95.
  • YU Junfang, ZHANG Xiaofeng, HU Jinsheng, CHEN Zhenyu, MENG Wenxiang, QIAO Qiao
    Metallurgical Analysis. 2025, 45(3): 38-43. https://doi.org/10.13228/j.boyuan.issn1000-7571.012589
    When the electron probe micro analyzer(EPMA) is used for the quantitative analysis of oxide minerals,the Oxide ZAF correction method (without measurement of O element K factor, abbreviated as Oxide ZAF method) is usually used instead of Metal ZAF method(measurement of O element K factor).Although the results are very reliable,it is not consistent with the previous understanding of ZAF correction(all elements are required to participate in the analysis especially for the high-content elements).In order to have a deeper understanding on the correction process of Oxide ZAF,and so that the most suitable correction method can be selected for the quantitative analysis of different substances in the future,the ferromagnesia olivine[w(O)=44.00%,w(Mg)=31.41%,w(Fe)=6.27%,w(Si)=18.35%,w(Ni)=0.33%,w(Mn)=0.06%] was taken as the sample in this study,and the two correction methods were used for quantitative analysis and comparison.Then the iterative calculation process was shown by the ZAF simulation program,and the important theory that the K factor of O element in Oxide ZAF method was not measured directly,but it still participated in ZAF correction was verified.In addition,the application range of Oxide ZAF method was discussed,that was,the sample should strictly follow the oxide formula and the chemical valence state of each cation was single.A more widely used CAL quantitative analysis method was proposed.This method could be used for the quantitative analysis of carbonate,water-containing samples and minerals containing F,Cl,OH and Li and Be elements.
  • LIU Qiaopeng
    Metallurgical Analysis. 2025, 45(5): 49-56. https://doi.org/10.13228/j.boyuan.issn1000-7571.012714
    For the determination of carbon content in titanium alloy,the sample is usually treated by high-temperature combustion in an oxygen flow to release carbon in the form of carbon dioxide for detection.At present,the most mature method is high-frequency combustion coupled with infrared absorption analysis.However,there are still few systematic investigations on the types of flux and sample mass using this method for carbon determination in titanium alloy.In this study,three different brands of titanium alloys (TA2, TB13, and TC4) were selected.The effect of sample mass,flux mass,flux type,and the stacking order of flux and sample in the crucible on the melting efficiency of titanium alloy and the measurement results of carbon during the determination of carbon content in titanium alloy by high frequency combustion infrared absorption were systematically explored using orthogonal experimental method.The experimental results demonstrated that the sample mass exerted the most significant influence on the determination results of carbon, and the optimal sample mass was 0.2 g.For the type of flux,the melting effect was good when pure copper or copper+tin+iron (mCumSnmFe=2∶1∶1) was selected as the flux.The combustion was complete without splashing.The peak shape was normally distributed without tailing.As the flux was mixed uniformly with the sample,the carbon release efficiency was optimal,and the measured results were most close to the reference values.For the flux mass,when the dosage of flux was 2.1 g,the release rate of carbon was the highest,and the requirements of GB/T 4698.14-2011 could be met.The content of carbon in titanium alloy certified reference material GBW(E)020180 was determined according to the optimized experimental method,and the relative standard deviation(RSD,n=11) was 0.53%.This study provided an optimized protocol for high-frequency combustion infrared absorption analysis of carbon in titanium alloy, and it had significant practical application value.
  • GUO Dengyuan, LI Liuying, FAN Wei
    Metallurgical Analysis. 2025, 45(7): 87-94. https://doi.org/10.13228/j.boyuan.issn1000-7571.012765
    The analysis of major and minor components in iron ore usually adopts X-ray fluorescence spectrometry(XRF) with fusion sample preparation.In this study,the mixture of Li2B4O7-LiBO2 (m(Li2B4O7)∶m(LiBO2)=67∶33) was selected as the flux.0.5 mL of 400 g/L LiBr-400 g/L LiNO3 was added as the demolding-oxidation mixed reagent.The sample fusion temperature was 1 050 ℃ and the fusion time was 15 min to prepare the glass melt.The contents of 20 components in iron ore (including total iron,silicon dioxide,manganese oxide,phosphorus,sulfur,calcium oxide,magnesium oxide,aluminum oxide,titanium oxide,potassium oxide,sodium oxide,vanadic oxide,chromium,nickel,copper,lead,arsenic,zinc,tin,and barium oxide) were determined by XRF. The certified reference materials or reference materials of tungsten-tin-bismuth ore,tin-lead-copper ore and iron ore as well as artificially synthesized calibration sample series containing copper,lead,arsenic,zinc,and tin were selected to prepare the calibration curves by the empirical coefficient method. The spectral line overlapping correction,matrix correction and internal standard correction were conducted in sequence for the calibration curves. The fitting of calibration curves was good for each component. The contents of 20 components in three iron ore samples were determined according to the experimental method,and the relative standard deviations (RSD,n=11) of determination results were not more than 7.9%. The contents of 20 components in three standard samples and two actual samples of iron ore were determined according to the experimental method,and the found results were consistent with the certified/reference values (determined by national standard methods).
  • WU Yuanyuan, JIN Chuanwei, ZHANG Jiming, MA Han
    Metallurgical Analysis. 2025, 45(3): 1-9. https://doi.org/10.13228/j.boyuan.issn1000-7571.012629
    Large non-deformable inclusions are one of the main causes of wire breakage for tire cord steels during drawing and stranding.Therefore,it is necessary to study the types and evolution law of inclusions in the tire cord steel.In the paper,the type and morphological evolution law of inclusions in 82A tire cord steel from billet to wire rod were investigated by the means of focused ion beam-electron beam scanning electron microscopy(FIB-SEM),energy disperse spectroscopy(EDS) and three-dimensional reconstruction software.The results showed that the main types of inclusions were MnS,MnS-SiO2 and MnS-SiO2-CaMgAlMnSiO.The planar morphology of MnS inclusions in the billet were mostly elliptical or nearly round,while the morphology of MnS in the wire rod became elongated strip shape.The planar morphology of MnS-SiO2 inclusions in the billet had the core of nearly round SiO2, and the outer layer was wrapped MnS.In the wire rod,its morphology was still maintained in the nearly round SiO2 as the core,but the MnS wrapped on outer layer became long stripes,showing the overall appearance of "eye-shaped".The planar morphology of MnS-SiO2-CaMgAlMnSiO inclusions in the billet was based on SiO2 as the core,which was wrapped with composite oxides enriched in Ca,Mg,Al,Mn,Si and O,and the outermost layer was MnS.In wire rod,the deformation of SiO2 was not obvious,and composite oxides became fragmented. Moreover,MnS was elongated,and the whole morphology showed string-like distribution along the drawing direction.The study on the evolution law of inclusions type and morphology provided process control direction for the analysis of inclusions harm and the development of high-end tire cord steel.
  • ZHAO Rui, ZHONG Zhenqian, FU Hang
    Metallurgical Analysis. 2024, 44(12): 84-92. https://doi.org/10.13228/j.boyuan.issn1000-7571.012501
    Accurate prediction of bolt fatigue life is very important to guarantee the engineering safety and draw up the maintenance plan. Paris formula is a model which is widely accepted in fatigue analysis. The importance of Paris formula in fatigue life calculation was discussed by analyzing the fatigue fracture of 10.9-grade bolts for pressure vessel. Moreover, the accuracy of Paris formula in failure prediction was also verified. The chemical element analysis, metallographic structure analysis and electron microscopy observation were conducted. The fatigue bands were measured and the data fitting of fatigue band width was performed for the inversion of the fatigue life of two bolt fracture. The results indicated that the crack propagation life of #1 bolt and 2# bolt were 17 251 cycles and 19 549 cycles, respectively. The finite element model verification results showed that the crack propagation life of #1 bolt and 2# bolt were 16 228 cycles and 18 525 cycles, respectively, which were in good agreement with the proposed data. The relative error of fatigue life between the analogue simulation and calculation result were not more than 6%. It was indicated that Paris formula could be used for the accurate prediction of bolt failure under certain conditions, and it provided reliable reference for the improvement of structural part safety.
  • LI Jianbo, FANG Yingtong, LIU Qingling, LIU Quanwei LIU Mingbo, CHENG Dawei
    Metallurgical Analysis. 2025, 45(6): 47-52. https://doi.org/10.13228/j.boyuan.issn1000-7571.012748
    In order to detect gold in ore quickly, accurately and nondestructively, a physical model for the direct determination of gold by energy dispersive X-ray fluorescence spectrometry (EDXRF) was established by GEANT4 program and Monte Carlo method. The trajectory of particles going through three stages in the whole optical path, i.e., electron targeting, filter and sample excitation, was simulated. The counting effects and X-ray fluorescence spectra at different stages were analyzed. Monte Carlo method was used to simulate different parameters of various key components in EDXRF including optical tube target, tube voltage and filter. A simulation method for direct and rapid determination of gold in ores was established, which further broadened the detection means of gold and improved the detection efficiency. The simulation results using GEANT4 software showed that the high efficiency excitation of gold could be achieved under the following conditions: molybdenum target was selected as the anode target, the tube voltage was 40 kV, and the filter material was aluminum. The test platform was set up to test the different optical tube voltages and filters with different materials. The variation trend of testing results was basically consistent with the simulation results, indicating that the established simulation method could provide a design basis for the follow-up research gold determination by X-ray fluorescence spectrometry (XRF).
  • XU Hua, ZENG Zhiping, SHI Yihua, CHEN Chao, CHEN Jiarong
    Metallurgical Analysis. 2024, 44(12): 66-71. https://doi.org/10.13228/j.boyuan.issn1000-7571.012539
    The accurate determination of silicon content in chromium carbide is of great significance for the quality control of products. The sample was fused with sodium peroxide. After leaching with hot water and acidification, chromium was removed by volatilization with hydrochloric acid. Under certain acidity conditions, silicon could react with ammonium molybdate to form silicon molybdenum yellow. The mixture of oxalic acid and sulfuric acid was added to eliminate the interference of phosphorus and iron, and ascorbic acid was added to reduce silicon molybdenum yellow to silicon molybdenum blue for spectrophotometric determination at 810 nm. Thus, a method for determination of silicon in chromium carbide was established by silicon molybdenum blue spectrophotometry with alkali fusion. The results showed that the mass concentration of silicon in range of 0.05-1.20 μg/mL showed good linear relationship with its corresponding absorbance with correlation coefficient of 0.999 9. The apparent molar absorptivity was ε=22.41×103 L·mol-1·cm-1. The limit of detection and limit of quantification for this method were 0.001 7% and 0.005 2%, respectively. The interference tests of coexisting ions showed that the residual chromium in test solution as well as phosphorus and iron in sample had no interference with the determination of silicon. The contents of silicon in three chromium carbide samples were determined according to the proposed method, and the relative standard deviations (RSD, n=9) were between 0.51% and 5.8%. Two chromium carbide samples were conducted for standard addition recovery tests, and the recoveries were between 97% and 102%.
  • LUO Xingmei, CHEN Weifang, YE Wenhua, GE Mengchao, DING Jiawei, WU Chaozhi
    Metallurgical Analysis. 2025, 45(4): 9-15. https://doi.org/10.13228/j.boyuan.issn1000-7571.012667
    Laser-induced breakdown spectroscopy (LIBS) system is mostly used in the field of material identification. There are few studies on the fine classification of scrap stainless steel in this field. In addition, the existing LIBS system is sensitive to material height changes and cannot adapt to the classification of scrap stainless steel with variable sizes. At present, there is a lack of intelligent detection and classification equipment in scrap stainless steel industry in China, which has led to the downgrading of a large number of stainless steel scraps. Therefore, it is necessary to further study the use of LIBS equipment for fine sorting of scrap stainless steel by brand. In this paper, the existing LIBS system was improved by using a reflective light receiving optical path to solve the problems of light path obstruction and light path deviation during classification and detection of scrap stainless steel due to the various shapes and sizes of scrap stainless steel. The system could collect the spectral signals of samples within the range of ±3 cm in height. In view of the demand for rapid sorting of scrap stainless steel, a random forest (RF) classification model based on the sparrow search algorithm (SSA) was proposed. The improved system was used to collect spectral data, and the SSA-RF model was imported for training and verification of the classification results. The results showed that the average recognition accuracy of the SSA-RF classification model was 98.31%, and the average recognition time was 0.016 s. The combination of the improved LIBS system and the SSA-RF algorithm could realize the classification of scrap stainless steel of variable sizes with high efficiency and stability, providing a reference method for the classification of scrap stainless steel.
  • HUANG Yunhua
    Metallurgical Analysis. 2025, 45(7): 69-75. https://doi.org/10.13228/j.boyuan.issn1000-7571.012780
    The application of intelligent rapid analysis system,which integrated automatic sampling,pneumatic transmission,automatic sample preparation and rapid analysis,in sinter analysis was introduced in this study.A series of comparative experiments were conducted to compare the differences between this automatic system and manual sampling,manual sample preparation,and manual analysis.The experiment results showed that the implementation of the intelligent rapid analysis system confirmed the existence of systematic deviations in the traditional manual sampling,sample preparation and analysis of TFe,SiO2,CaO,MgO,Al2O3,and S in sinter by X-ray fluorescence spectrometry(XRF),with deviation of -0.512%,0.377%,0.550%,-0.092%,-0.195%,and 0.007%,respectively.The F-test values of MgO and Al2O3 were both below the critical value,indicating that there was no significant difference in sampling accuracy between two methods.However,the F-test values of TFe,SiO2,CaO,S contents and basicity were all above the critical value,indicating that the sampling accuracy of the intelligent rapid separation system was better than that of manual sampling.In addition,it could be concluded that there was no significant difference between the methods based on the P value of the t test between pressed powder pellet and high temperature fusion sample preparation,as well as the P value of the t test between manual and automatic pressed powder pellet.Of particular importance,the daytime fluctuations(standard deviation) of content of TFe,SiO2,CaO,S,and alkalinity in automatic sampling decreased by 43.35%,49.11%,48.96%,48.76%,and 38.68% compared to manual sampling,respectively.By adopting the intelligent rapid analysis system,not only the material quality management process could be optimized to improve the sampling representativeness and sample preparation efficiency,but also the accuracy and reliability of data could be significantly enhanced.
  • YI Yunhu, WANG Meng, LIU Qi, SUN Hongfei, WU Jian, TIAN Yang
    Metallurgical Analysis. 2025, 45(5): 57-63. https://doi.org/10.13228/j.boyuan.issn1000-7571.012741
    Yttrium,neodymium and gadolinium are important alloying elements of magnesium alloy,and greatly affect the properties of magnesium alloy.Therefore,the accurate determination and evaluation of their contents is of great importance.In this study,the problem of sample segregation was solved by equally spaced multipoint drilling and sampling.The sample was dissolved with HCl(1+1).Y 371.029 mn,Nd 430.358 nm and Gd 335.047 nm were selected as analysis lines for yttrium,neodymium and gadolinium,respectively.The matrix effect and interference of coexisting elements were investigated,and the interference among zirconium,neodymium and gadolinium was eliminated using interference coefficient correction method.The method for the determination of yttrium,neodymium and gadolinium in rare earth magnesium alloy by inductively coupled plasma atomic emission spectrometry (ICP-AES) was established.The linear correlation coefficients of calibration curves for yttrium,neodymium and gadolinium in linear range all reach 0.999 9.The limit of detection for elements in this method was in range of 0.000 002%-0.000 17%(mass fraction,similarly hereinafter),and the limit of quantification was in range of 0.000 005%-0.000 58%,respectively.The content of yttrium,neodymium and gadolinium in rare earth magnesium alloy samples was determined according to the experimental method,and the relative standard deviation(RSD, n=11) of determination results was 0.86%-6.6%,0.95%-2.4% and 0.82%-5.3% for yttrium,neodymium and gadolinium,respectively.The recovery was 98%-105%,99%-104% and 98%-103%,respectively.
  • LI Xiaoli, WANG Yimin, BAI Jinfeng, DENG Saiwen WANG Yiya, PAN Hanjiang
    Metallurgical Analysis. 2025, 45(1): 27-37. https://doi.org/10.13228/j.boyuan.issn1000-7571.012679
    X-ray fluorescence spectrometry(XRF) has become one of the most important methods for bauxite ore analysis in China.In this paper,6 monographs,2 standard analytical method documents,and 46 journal articles(including 1 review and 45 analytical methods) on XRF analysis of bauxite ores in China from 1990 to 2023 were collected.Among the method documents,34 of them used fusion sample preparation,9 used pressed powder sample preparation,and 2 used fusion method for major element determination while pressed powder method for trace element determination.The article introduced the overview of bauxite ore analysis in China and the basic conditions for XRF analysis of bauxite ores,including monographs,review articles,reference materials,and standard methods.The key points of analytical methods(including instruments used,sample preparation methods,calibration and correction,measured components,and accuracy and precision data) in 45 journal articles were summarized in the form of table list.The typical and representative literatures were also reviewed based on the sample preparation methods.Finally,the issues such as sample preparation method selection,sample particle size effect,and the future development of XRF analysis methods for geological materials were discussed.Total 63 references were cited in this paper.
  • LIU Suran, YU Xing, SHEN Yixuan, CUI Siyu, WAN Weihao SHI Hui, WANG Haizhou
    Metallurgical Analysis. 2025, 45(6): 1-9. https://doi.org/10.13228/j.boyuan.issn1000-7571.012746
    The primary γ′ phase is the main strengthening phase that determines the properties of superalloys, so it is of great significance to analyze the size and volume fraction of the primary γ′ phase. This study focused on the microstructure characteristics of the primary γ′ phase in GH4096 superalloy. The three-dimensional morphology of the primary γ′ phase was accurately characterized by focused ion beam (FIB) three-dimensional reconstruction technology. The two-dimensional large-field characterization was conducted using high-throughput scanning electron microscopy. It was found that the primary γ′ phase in the three-dimensional slice had several interference factors such as irregular shape, similar gray level to the background, and containing twin crystals inside some crystalline grains, which was not easy to identify. Therefore, the artificial intelligence technology was introduced to rapidly identify the primary γ′ phase in images of three-dimensional slice, and the three-dimensional visual characterization was finally realized. The three-dimensional characterization and two-dimensional characterization were compared, and the results showed that the size of the primary γ′ phase was concentrated above 1.5 μm in two methods. The cumulative volume fraction and area fraction were basically consistent, i.e., 14.915% and 14.925%, respectively. Compared to the conventional two-dimensional image analysis, the three-dimensional characterization could provide more information to comprehensively describe the microstructure of the primary γ′ phase, and the spatial arrangement of primary γ′ phase could be displayed more clearly.
  • WANG Xiangde, LIU Hanxiao, BAI Zhanming, GU Xusheng, YANG Xueru, LIU Kai
    Metallurgical Analysis. 2024, 44(12): 47-54. https://doi.org/10.13228/j.boyuan.issn1000-7571.012532
    The determination uncertainty could intuitively reflect the quality control level of determination process. With the issue and implementation of standards such as GB/T 22553, Top-down method has attracted more and more attention. The determination uncertainty of niobium content in IN718 nickel-based superalloy was evaluated and compared based on Top-down method and GUM method. It was found that the uncertainty evaluated by reproducibility standard deviation (sR) in Top-down method was much higher than that in GUM method. The related references about the uncertainty evaluation of metal materials in recent years were analyzed. The simplified Top-down method was used. The ratio (U(Rw)/U(w)) of the uncertainty evaluated by intermediate precision to the uncertainty evaluated by GUM method was treated by robust statistical method. It was found that the robust mean value was 1.20, and the robust standard deviation was 0.48, indicating that the evaluation results of the two above methods were in good agreement. Compared to GUM method, the simplified Top-down method did not require to identify the components of weighing, certified reference material and repeatability. Moreover, the complicated calculation and combination were not necessary. The evaluation process was simple and easily conducted. The proposed method could help the laboratories evaluate the uncertainty conveniently and rapidly, which could promote the improvement of laboratory quality control level.
  • MENG Wei, LI Yahua, ZHOU Shengqiang
    Metallurgical Analysis. 2024, 44(12): 72-77. https://doi.org/10.13228/j.boyuan.issn1000-7571.012541
    Manganese could enhance the toughness of ferroboron. The accurate determination of manganese is helpful for the production of high-quality ferroboron alloy materials. The sample was dissolved in aqua regia at low temperature and digested by perchloric acid fuming. Manganese was oxidized to septivalent with sodium periodate in sulfuric acid-phosphoric acid medium and then determined at 530 nm by spectrophotometry. Thus, a method for determination of manganese in ferroboron was established by periodate sodium oxidization spectrophotometry. The samples were treated by three methods, i.e., perchloric acid fuming in presence of sulfuric acid and phosphoric acid, perchloric acid fuming followed by adding sulfuric acid-phosphoric acid, and slag dissolution with acid. The results showed that the determination results of manganese in ferroboron samples were basically consistent by the three methods above. The determination results of manganese in certified reference materials/reference material of ferroboron were consistent with the certified values/standard value. Wherein, the operation of perchloric acid fuming followed by adding sulfuric acid-phosphoric acid was the most simple. The determination range of method was 0.050%-1.00% (mass fraction, the same below). The correlation coefficient of calibration curve was 0.999 99. The apparent molar absorptivity was 2.3×103 L·mol-1·cm-1. The limits of detection and limits of quantification for this method were 0.004% and 0.012%, respectively. The contents of manganese in certified reference material and actual samples of ferroboron were determined according to the proposed methods. The relative standard deviations (RSD, n=11) of determination results were between 0.25% and 0.46%. The contents of manganese in three certified reference materials/reference material and two actual samples of ferroboron were determined according to the proposed methods. The determination results of certified reference materials/reference material were consistent with the certified values/standard value, and the determination results of actual samples were consistent with those obtained by slag dissolution with acid-inductively coupled plasma atomic emission spectrometry (ICP-AES).
  • WANG Yinghao, CUI Minchao, DING Leiyi, SHAN Mengjie, LUO Ming, MA Nan, WANG Yuanbin
    Metallurgical Analysis. 2025, 45(5): 11-17. https://doi.org/10.13228/j.boyuan.issn1000-7571.012740
    Online diagnosis and testing of γ-TiAl components in aircraft engines during processing and manufacturing is an important part for aircraft engine manufacturing and intelligent testing. Due to the fact that laser-induced breakdown spectroscopy(LIBS) technology can only be used to detect the elemental composition of materials,there is a lack of direct judgment on the microstructure of materials.In this study,the identification of γ-TiAl microstructure was realized based on the combination of LIBS with deep learning algorithms.In experiments,γ-TiAl samples were subjected to six different heat treatments to obtain different microstructures under electron microscope.Subsequently,LIBS experiments were conducted on γ-TiAl with different microstructures,and the obtained spectra were denoised through baseline correction and wavelet transform.In order to improve the simplicity and interpretability of the data,principal component analysis(PCA) was used to take the first 32 principal components as the dimensionality reduced data,which were used as the inputs for classification by three deep learning models, i.e.,BP neural network(BP),convolutional neural network(CNN),and long short-term memory neural network(LSTM).Among them,the LSTM model had the best performance with accuracy of 96.04%,while the BP and CNN models also had excellent results,with accuracy of 95.57% and 93.35%, respectively.Meanwhile,the training of three models was completed within 30 s.Therefore,the combination of LIBS and deep learning models could achieve the accurate classification of γ-TiAl with different microstructures,which provided new means and ideas for intelligent detection in industrial production in the future.