28 March 2026, Volume 46 Issue 3
    

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  • ZHOU Qingqing, LI Dongling, GAO Lele, LIANG Wanying, JIANG Fan, LI Zhiqiang
    Metallurgical Analysis. 2026, 46(3): 1-8. https://doi.org/10.13228/j.boyuan.issn1000-7571.013130
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    Microbeam X-ray fluorescence spectrometry(μ-XRF) is a non-destructive technique for composition distribution characterization,and it can obtain the quantitative parameters of composition distribution at the original position of sample.Due to the high spatial resolution of μ-XRF and large size of test sample,the amount of raw data generated in test increases greatly.It is difficult for the traditional manual method to handle the processing of large conventional data and the calculation of parameters for precision testing in standard method.In this study,a DouBao artificial intelligence(AI)-assisted scheme for data automation processing and precision calculation was proposed.μ-XRF was employed for the original position quantitative statistical distribution analysis of superalloy.The quantitative statistics and precision calculation process of chromium(Cr) in superalloy were selected as an example to introduce the application of AI in raw data processing,consistency and outlier of test results,calculation of total mean and variance,establishment of precision value and average level relationship,and visual output,etc. Python codes were automatically generated using the DouBao AI tool,realizing the high-throughput processing of original position quantitative statistic results and rapid handling of precision testing data.The function relationships between repeatability limits,quasi-reproducibility limits and content were obtained.The time for raw data processing and precision calculation by μ-XRF was shortened.This study provided an innovative solution for high-throughput data processing in the field of material analysis, and it had broad application prospects.
  • JIANG Liang
    Metallurgical Analysis. 2026, 46(3): 9-17. https://doi.org/10.13228/j.boyuan.issn1000-7571.013158
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    Focused ion beam(FIB) technology,with its micron/nanoscale precision machining and targeted positioning capabilities,has become one of the core technologies for semiconductor packaged chip characterization and failure analysis.In this paper,the core principles of FIB technology(including the ion source generation,ion-material interactions and so on) were systematically elaborated,which focused on the application processes,key parameter control and technical advantages in packaged chip cross-sectional analysis(such as defect detection of key structures including solder balls,through-silicon via(TSV),and redistribution layer(RDL)) and transmission electron microscope(TEM) sample preparation.Through specific application scenarios,the irreplaceability of FIB technology in revealing the internal microstructures of packaged chips,verifying process quality,and locating root causes of failures were demonstrated, thereby providing technical references for process optimization and reliability improvement in the field of semiconductor packaging.The procedures for TEM conventional cross-section sample preparation,inverted cross-section sample preparation,and plan-view sample preparation were introduced in detail.Due to the ability to provide atomic-scale resolution in chip packaging analysis,TEM technology is the ultimate tool for observing microstructures,interfacial reactions,and crystal defects.However,to obtain the qualified TEM samples(typically requiring a thickness less than 100 nm) remains the primary challenge.FIB technology demonstrates its irreplaceable core value in such critical step.With its unparalleled site-specific and area-specific machining capabilities,FIB technology enables high-resolution TEM analysis of specific microstructures inside packaged chips.It serves not only as a bridge connecting macroscale failures with microscale mechanisms,but also as an indispensable core analytical tool to drive the development of advanced packaging technologies toward higher density and higher reliability.
  • MEN Jun, LI Dongling, GAO Lele, WU Dongxiao, ZHOU Qingqing, LI Zhiqiang
    Metallurgical Analysis. 2026, 46(3): 18-26. https://doi.org/10.13228/j.boyuan.issn1000-7571.013025
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    The rare earth elements in weathering steel exhibit a strong tendency to combine with non-metallic elements such as oxygen(O) and sulfur(S),leading to the complex and diverse morphologies of rare earth inclusions in the steel,which brings severe challenges to the statistical distribution characterization of rare earth inclusions in steel.In this study,a method for the in-situ statistical distribution characterization of cerium(Ce)-containing inclusions within a large size range was established by combining the multi-field continuous observation technology of scanning electron microscope(SEM),the rapid localization and recognition algorithm for characteristic particle images,and the automated energy dispersive spectrometry(EDS) analysis.The in-situ statistical distribution characterization of rare earth inclusions in weathering steel plates with 3 different Ce contents along the rolling direction was realized.The statistical characterization area was up to 200 mm2.The information regarding Ce-containing inclusions in 3 types of rare earth weathering steel was obtained,including the position,chemical composition,morphological characteristic,size range and quantity distribution.Additionally,the influence law of Ce addition amount and gaseous element content on the formation of rare earth inclusions in steel was investigated.It was found that the content of S and O in steel and their ratio had a significant impact on the type and quantity distribution of rare earth inclusions.Specifically,the particle size of Ce-O-S type inclusions was generally larger than that of Ce-O and Ce-S type inclusions,and the combination of multiple elements promoted the growth of rare earth inclusions toward larger particle size.The P-containing rare earth inclusions were affected by oxygen content,and the main distribution range of the equivalent circle diameter(ECD) shifts from (2,3] μm to (5,7] μm.
  • LIU Ling, ZHANG Chi, LU Shaocong
    Metallurgical Analysis. 2026, 46(3): 27-33. https://doi.org/10.13228/j.boyuan.issn1000-7571.012929
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    Available molybdenum(Mo) in soil is an important indicator for evaluating the fertility of soil.However,its content in soil is relatively low.The accurate and rapid determination of available molybdenum in soil is of great significance for guiding the agricultural production.In this study,three kinds of extractants were used to extract available molybdenum from soil samples.Then its content was determined by inductively coupled plasma mass spectrometry(ICP-MS) using 95Mo as the determination isotope.It was found that the matrix effect could be effectively eliminated using 103Rh as internal standard when the available molybdenum was determined in helium(He) collision mode.The determination results of 3 extractants were compared and analyzed.It indicated that ammonium oxalate solution had certain advantage in extracting available molybdenum from soil and could better reflect the actual supply status of available molybdenum in agricultural soil.The limit of detection of this method was 0.002 mg/kg.The precision test and trueness test of soil samples were conducted.The relative standard deviation(RSD,n=6) of determination results of available molybdenum was between 1.2% and 5.4%.Two certified reference materials for analysis of soil available nutrients were determined,and the results of available molybdenum were within the reference range of certified values with relative error of 0-4.7%.Different types of soil samples were determined using two determination methods,and t-test was used for comparison and validation.It was found that there was no significant difference in measured results.The proposed method could provide reliable technical support for the determination of available molybdenum in different types of soil.
  • DAI Chaohua, CHENG Zhenjin, GAI Huiyan, YANG Lin, XIAO Luping
    Metallurgical Analysis. 2026, 46(3): 34-40. https://doi.org/10.13228/j.boyuan.issn1000-7571.012957
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    A Pt/C nanocatalyst(ZZ-40) with Pt mass fraction of about 40% was prepared by atmospheric pressure microwave method in this study.The crystal structure,micro-morphology,and thermal stability were systemically characterized by the means of X-ray diffraction(XRD),scanning electron microscope(SEM),transmission electron microscope(TEM),and simultaneous thermal analyzer.Meanwhile,the commercial 40% Pt/C catalyst(JM-40) was compared to evaluate the electrochemical activity and membrane electrode performance.The experimental results demonstrated that the agglomeration of Pt nanoparticles could be effectively inhibited by precisely controlling the reaction conditions of atmospheric pressure microwave method.The average particle size of Pt nanoparticles in ZZ-40 was 3.3 nm,which was smaller than that in JM-40(3.7 nm) with a more uniform distribution.The electrochemical tests revealed that the electrochemical active area(47.0 m2/g),single-cell power durability(1.133 mV/h) and single-cell power density(630 mW/cm2) of ZZ-40 were superior to those of JM-40(39.04 m2/g,1.317 mV/h and 624 mW/cm2).This study provided a theoretical foundation for the development of cost-effective and high-performance undoped Pt/C catalysts with enhanced durability.Moreover,the significant advantages of atmospheric pressure microwave method in optimizing Pt nanoparticle size uniformity and dispersion were demonstrated.
  • MO Shumin, LI Aichang, ZHENG Jiale, ZHAO Shasha, ZHU Lihong, LI Tian
    Metallurgical Analysis. 2026, 46(3): 41-47. https://doi.org/10.13228/j.boyuan.issn1000-7571.012953
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    The contents of impurity elements in potassium fluorotitanate(K2TiF6) directly affect the classification of product grades.In this study,an analysis method for simultaneous determination of 7 metal impurities(including Ca,Fe,Mg,Na,Pb,Sn and V) in K2TiF6 by inductively coupled plasma atomic emission spectrometry(ICP-AES) was established.The sample dissolution methods were optimized and the spectral interference was systematically evaluated.The sample was dissolved with 5 mL of hydrochloric acid.Ca 396.847 nm,Fe 238.204 nm,Mg 279.553 nm,Na 589.592 nm,Pb 220.353 nm,Sn 189.925 nm and V 309.310 nm were selected as the analytical lines.The experimental results showed that the matrix effect was significantly enhanced with the increase of matrix concentration.When the mass concentration of matrix in solution was not more than 2 mg/mL,the matrix matching was not required in determination.The mass concentration of elements in range of 0.10-2.50 μg/mL had good linear relationship with the emission spectral intensity.The linear correlation coefficients of the calibration curves were all greater than 0.999.The limit of detection of this method was 0.000 1%-0.001 1%,and the limit of quantification was 0.000 2%-0.004 0%.The content of Ca,Fe,Mg,Na,Pb,Sn and V in K2TiF6 sample were determined according to the experimental method.The relative standard deviation(RSD,n=7) of determination results was between 1.3% and 5.4%,and the recovery was between 95.6% and 106.0%.
  • MA Jingzhi, LI Guangyi, XIAO Wei, JIA Zhengxun, LI Ce
    Metallurgical Analysis. 2026, 46(3): 48-55. https://doi.org/10.13228/j.boyuan.issn1000-7571.012947
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    Silver(Ag),as an important indicator in geochemical analysis,is of great significance for understanding the laws of element enrichment and changes,exploring the genesis of mineral deposits,and predicting mineral resources.During the determination of Ag in geological sample by inductively coupled plasma mass spectrometry(ICP-MS),the mass spectral interference of niobium(Nb) and zirconium(Zr) is encountered.On the basis of previous studies,the interference elimination mechanism and effect of the oxides and hydroxides of Nb,Zr with kinetic energy discrimination(KED) mode were further explored,and the determination method of Ag in geological samples by aqua regia digestion-KED-ICP-MS was established.The results showed that the polyatomic ion interference of Nb and Zr could be basically eliminated when the flow rate of collision gas(He) increased to 5.0 mL/min.Rh was selected as the internal standard,and its quantitative addition in sample digestion could effectively reduce the errors from operations including constant volume,thus ensuring the analysis quality and improving the analysis efficiency.After verification with national first-class certified reference materials,it was found that the analysis results of 107Ag were better than those of 109Ag.The limit of detection of 107Ag and 109Ag was 0.006 μg/g and 0.007 μg/g,respectively.The relative standard deviation(RSD,n=12) was 0.75%-6.98% and 0.82%-8.33%,respectively.These results could all meet the requirements of DZ/T 0130.5-2006.The method comparison results for samples exhibited good consistency.
  • XU Hui, ZHANG Li, WAN Yali, LÜ Kang, HUANG Lili, ZHOU Xiaofang
    Metallurgical Analysis. 2026, 46(3): 56-63. https://doi.org/10.13228/j.boyuan.issn1000-7571.012962
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    Accurate determination of available molybdenum in soil is crucial for the scientific fertilization and sustainable agricultural development.The existing standard method(NY/T 1121.9-2023),i.e.,oxalic acid-ammonium oxalate solution extraction(oscillation),suffers from time-consuming sample pretreatment(standing for 10 h) and low batch analysis efficiency.In this study,a method for the determination of available molybdenum in soil by inductively coupled plasma optical emission spectrometry(ICP-OES) after oxalic acid-ammonium oxalate solution extraction(constant-temperature vortex) was established.The single-factor and orthogonal experiments indicated that the efficient extraction could be achieved with 10 min under the optimal conditions as follows:the sample particle size was 60-100 mesh(0.250-0.149 mm),the extraction temperature was (25±3) ℃,the solid-to-liquid ratio(main controlling factor) was 1∶10,the extraction time was 10 min,and the vortex speed was 1 200 r/min.The limit of detection of this method was 0.009 mg/kg,and the limit of quantification was 0.036 mg/kg.The content of available molybdenum in certified reference material for analysis of soil available nutrients(GBW07412b,GBW07413b,GBW07414b) were determined according to the experimental method.The standard deviation(n=8) of determination results was not more than 0.017 mg/kg.The relative standard deviation(RSD, n=8) was not more than 8.4%,and the absolute value of relative error(RE) was not more than 10%.The proposed method was applied for the determination of available molybdenum in soil samples from Jiangsu Xuzhou,Hubei Jingmen and Zhejiang Jiaxing,and the RSD(n=8) of determination results was between 3.7% and 5.5%.The oscillation method in NY/T 1121.9-2023 and constant-temperature vortex method in this method were employed to treat certified reference material for analysis of soil available nutrients(GBW07412b,GBW07413b,GBW07414b,GBW07416b,GBW07458a,GBW07460a) and soil samples.Then the content of available molybdenum was determined by ICP-OES.The results indicated that the difference of average determination value between two methods was not more than 0.05 mg/kg.There was no significant difference in RSD(n=8).The measured results were all within the tolerance range.The proposed method could meet the quality control requirements of batch analysis for available molybdenum in soil.
  • BAI Jinpeng, LIANG Xiaokai, TONG Shuai, SUN Xinjun, JIA Shujun
    Metallurgical Analysis. 2026, 46(3): 64-74. https://doi.org/10.13228/j.boyuan.issn1000-7571.012923
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    As the extraction of oil and gas advances into ultra-deep wells,the oil country tubular goods(OCTG) are confronted with severe challenges posed by “ultrahigh temperature,ultrahigh pressure and H2S-containing” corrosive environments.The sulfide stress corrosion cracking(SSCC) is easily induced.In order to develop 125 steel OCTG with high strength and excellent resistance to SSCC property,the influence of carbon and vanadium content on the microstructure and hydrogen resistance was systemically investigated in this study.Two test steels with different carbon and vanadium content(0.5C0.3V and 0.4C0.15V) were prepared for the quenching and tempering treatment at different temperatures.The scanning electron microscope(SEM),transmission electron microscope(TEM),hydrogen permeation and thermal desorption were utilized for comprehensive analysis.The results showed that the dislocation density of 0.5C0.3V steel was reduced to 3.05×1011 cm-2 after tempering at 740 ℃.Moreover,there were more nano-VC precipitate phases,and the precipitation strength value was up to 265 MPa.Due to less reversible hydrogen trap and more irreversible hydrogen trap,the hydrogen capture ability was significantly enhanced.In final SSCC test,0.5C0.3V steel had no fracture under 85% offset yield stress for 720 h,indicating the much better resistance to SSCC property than that of 0.4C0.15V steel.
  • DU Yejian, CAO Junjie, XUE Jianping, LI Shuping, JIANG Yujuan, WANG Binghua, GU Na
    Metallurgical Analysis. 2026, 46(3): 75-81. https://doi.org/10.13228/j.boyuan.issn1000-7571.012942
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    In order to meet the efficient and simultaneous determination requirements of oxide distribution in rare earth concentrates,a method for the determination of 15 rare earth element oxide distributions (La2O3,CeO2,Pr6O11,Nd2O3,Sm2O3,Eu2O3,Ga2O3,Tb4O7,Dy2O3,Ho2O3,Er2O3,Tm2O3,Yb2O3,Lu2O3 and Y2O3) in rare earth concentrate by inductively coupled plasma atomic emission spectrometry(ICP-AES) was established in this study.The sample was dissolved with hydrochloric acid and perchloric acid followed by extraction with hydrochloric acid.Dilute hydrochloric acid was selected as the medium for determination.The analytical spectral line,limit of detection and limit of quantification of rare earth element were determined through experiments.Moreover,the influences of coexisting elements,the dosage of hydrochloric acid and perchloric acid,and the amount of sample on the determination results were investigated.The results showed that rare earth element cerium(Ce) had interference with Ho 339.898 nm but had no interference with Ho 345.600 nm.Non-rare earth element titanium(Ti) had interference with Er 337.271 nm but had no interference with Er 326.478 nm.Other rare earth elements and non-rare earth elements had no interference with the analytical spectral lines selected or the interference could be ignored.0.2 g of sample could be fully dissolved with 5 mL of hydrochloric acid and 10 mL of perchloric acid.The linear correlation coefficients of tested elements were all not less than 0.999 4.The limit of detection of the method was 0.000 46%-0.035%(mass fraction,in oxide,the same below),and the limit of quantification was 0.001 5%-0.12%.The proposed method was applied for the determination of 15 rare earth element oxide distributions in 3 rare earth concentrate samples.The relative standard deviation(RSD,n=11) of determination results was between 0.41% and 2.4%.The measured results of this method were consistent with those obtained by alkali fusion-ICP-AES in GB/T 18114.8-2010,and the limit of quantification was low.The proposed method could meet the analysis and detection requirements of 15 rare earth element oxide distributions in rare earth concentrate.
  • ZHAO Jianfeng, LI Weijie, WANG Yueqiang, YANG Yongtao
    Metallurgical Analysis. 2026, 46(3): 82-87. https://doi.org/10.13228/j.boyuan.issn1000-7571.012944
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    The content of iron impurity in industrial silicon is an important factor for product grading,physical properties and quality of downstream products.In this study,a method for the determination of iron in industrial silicon by inductively coupled plasma atomic emission spectrometry(ICP-AES) with microwave digestion was established.The sample was treated by microwave digestion in 5.0 mL of hydrofluoric acid,5.0 mL of nitric acid and 1.0 mL of hydrogen peroxide.Then perchloric acid was added to remove the residual hydrofluoric acid and nitric acid.Fe 259.9 nm was selected as the analytical spectral line.The results showed that the linear correlation coefficient of calibration curve for iron was 0.999 9.The limit of detection and the limit of quantification of this method was 0.009 5% and 0.047 5%,respectively.The content of iron in reference material industrial silicon was determined according to the experimental method.The relative standard deviation(RSD,n=6) of determination results was less than 0.5%,and the recovery was 99.2% and 100.4%.
  • ZHANG Dong, LI Haiyang, ZHOU Lei
    Metallurgical Analysis. 2026, 46(3): 88-93. https://doi.org/10.13228/j.boyuan.issn1000-7571.012956
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    Aiming at the problem that the 46MnVS6 non-quenched and tempered steel provided by one steel plant could not be fractured splitting after being processed into fractured splitting connecting rod,the fracture morphology,alloying composition,hardness and microstructure were analyzed using scanning electron microscope(SEM),X-ray fluorescence spectrometer,hardness tester,and metallographic microscope.The results showed that both alloy composition and hardness of defective connecting rod could meet the requirements.The microstructure of connecting rod was ferrite+pearlite structure without abnormal structures such as bainite.However,there were coarse and fine grain regions,and the grain size difference between the coarse and fine grain regions was 3.5 levels.The difference in mass fraction of ferrite was 19.21%.Further study found that a genetic correlation exists between the microstructural uniformity of the round steel and the connecting rod.The poor structure uniformity was not conducive to the deformation coordination,which in turn was disadvantageous to the fractured splitting performance.It was the main reason for the occurrence of non-fracture splitting.In order to enhance of fractured splitting properties of fractured splitting connecting rod,the parameters of continuous casting electromagnetic stirring were optimized.The heating temperature and time in the high-temperature section were increased,and the cooling of round steel rolling and connecting rod forging were controlled to effectively improve the fractured splitting performance of the connecting rod.This study provided theoretical support for the quality improvement of connecting rods.