28 October 2024, Volume 44 Issue 10
    

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    Review
  • LI Jingyan, CHU Xiaoli, CHEN Pu, XU Yupeng, LIU Dan
    Abstract ( )   Knowledge map   Save
    In recent years,the integration of modern spectroscopic analysis technologies with development characteristics of the times (such as artificial intelligence,big data,cloud computing and the internet of things) is closer and closer,and it has been widely used in various fields including agriculture,food,petrochemicals,petrochemical engineering,metallurgy and geology.Some large-scale application achievements have been obtained in several fields,which makes a contribution to the development of technology and economy.This paper mainly introduces the constitution and characteristics of modern spectroscopic analysis technologies integrated with chemometrics,and summarizes the chemometric methodologies and advancements employed for quantitative and qualitative analysis in spectroscopy.Based on some representative instances,the application status of modern spectroscopic analysis technologies in various fields were introduced according to the application scenarios,for example,the laboratory high-throughput analysis scenarios such as rapid crude oil evaluation,grain sorting and port iron ore classification;on-site rapid analysis scenarios such as soil detection,mineral exploration,fruit picking assessment,and forensic identification;the industrial on-line analysis scenarios such as gasoline blending,smelting process material analysis,on-line coal quality analysis,and waste plastic classification.In the future,grounded in the miniaturization of spectrometers,in-depth exploration of new spectroscopic theories,and the profound amalgamation of deep learning algorithms with spectroscopic technology,the rapid developments in precision agriculture,smart factories,precision medicine,and intelligent environmental protection will offer robust impetus for the progressive evolution of modern spectroscopic analysis technologies,thus heralding further innovations and advancements.
  • BIAN Xihui, ZHANG Kexin, LING Mengxuan, LI Zihan, LIU Shu
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    The spectral analysis technology has been widely used in food,medicine,petrochemical,metallurgy,and other fields due to its advantages of simplicity,rapidity,and nondestructive test.Therein,the chemometrics method is the key to spectral analysis technology.This paper summarizes the basic process and framework for quantitative analysis of complex matrix samples,including the data grouping,spectral pre-processing,variable selection,and multivariate calibration.Traditional methods in these four areas are briefly introduced,and recent advances in chemometric methods in the field of quantitative spectral analysis since 2018 are introdued in detail.It provides an important reference basis for the further promotion and application of chemometric methods in the field of spectral analysis.
  • ZHANG Rongling, SONG Chenjia, LI Youchao, ZHANG Tianlong, TANG Hongsheng, LI Hua
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    Metallurgical analysis is an indispensable step in metallurgical production process,and it is also an important basis and technical means for the raw material selection,smelting process control and product inspection.In order to meet the objective requirements of process production optimization,the metallurgical process is faced with the practical demands in improvement of accuracy,resolution,rapidity,continuity,online performance and systematicness.Laser-induced breakdown spectroscopy(LIBS) is an innovative atomic emission spectrometry analysis technology based on laser,and it has a wide application prospect and development potential in the metallurgical field because of its unique advantages such as no need for complex sample pretreatment,real-time online analysis,remote detection and non-contact measurement.The traditional quantitative analysis methods,such as standard curve method,internal standard method and free calibration method,are usually affected by the sample uniformity,matrix effect and self-absorption effect in accuracy,which cannot meet the high-precision quantitative analysis of practical complex application scenarios.Chemometrics can extract characteristic information from multi-dimensional spectral signals of complex systems to the greatest extent,and it is used to establish some accurate quantitative analysis methods suitable for complex systems in metallurgical field.Therefore,the research progress of quantitative analysis of ores and alloys by LIBS combined with chemometrics in recent five years were reviewed.Moreover,the key problems and development trends in this field were summarized.
  • XU Xinxia, LIU Jia, CUI Feipeng, LI Yaqiang, GUO Feifei, SHEN Xuejing
    Abstract ( )   Knowledge map   Save
    In recent years,some intelligent sorting technologies for scrap metals based on algorithms and material composition have gradually emerged,including machine vision,X-ray fluorescence spectrometry(XRF),X-ray diffraction topography(XRT) and laser-induced breakdown spectroscopy(LIBS).The latest progress of these technologies in classification of scrap metals were reviewed.It indicated that the machine vision had achieved industrial application demonstration with a high level of automation,but further improvements were needed to address its sensitivity to the environmental conditions.The elemental identification capabilities of XRF/XRT were strong,but limited to specific metal types.Currently,the commercial instruments for sorting metals,plastics,and ores are quite mature in the market.LIBS technology,with its wide elemental detection range that theoretically covers the entire periodic table,suffers from low detection efficiency and is still under research and development.Each technology above has its advantages and disadvantages,requiring integration and innovation to optimize the sorting results.In the future,the combination use of multiple technologies should be explored to enhance sorting capabilities,customized to meet market demands,and independent research and development should be strengthened to enhance core competitiveness.Full-process automation will improve efficiency,and the integration of artificial intelligence(AI),blockchain,and cloud computing technologies will push the scrap metal intelligent sorting industry to a new level.
  • Classification
  • LI Ting, SHEN Wei, YI Zhiwei, LIU Shu, CHEN Chaofang, WU Feilong
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    Similarity,as a quantitative and qualitative parameter in digital signal science,has been identified as an important evaluation index in the standard of traditional Chinese medicine fingerprint by Chinese Pharmacopoeia Commission.In this article,similarity evaluation is introduced into the research on rapid identification of solid waste properties of imported iron ore.First,X-ray diffraction(XRD) technology is used to establish XRD fingerprint for three groups of imported iron ores,each group consisting of 15 samples,with appearances of yellow(Y),red(R),and dark brown(B).The XRD average reference spectra are calculated and plotted for each group.After extracting the common characteristic peaks,the similarity evaluation is conducted using the correlation coefficient method and the cosine similarity method.The results show that the correlation coefficients between the XRD patterns of each group of 15 iron ore samples and their reference spectra are not less than 0.960 6,and the cosine of angle is not less than 0.980 0.The addition of iron-containing solid waste(such as iron oxide scale,slag,and precipitator dust) can lead to a decrease in similarity,with larger adulteration amounts resulting in greater differences between their XRD fingerprint patterns.This further helps to determine the threshold for solid waste identification,allowing for a direct discrimination of iron ores and iron-containing solid waste and their adulterants from quantitative data.The experimental results indicate that iron ore samples adulterated with 10% iron-containing solid waste can be effectively identified using this method,and it also demonstrates good rapid screening effects in the detection of actual samples.
  • XU Ding, MIN Hong, GUO Shengyang, YAN Chenglin, LIU Shu, ZHU Zhixiu
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    The identification of coal categories is crucial for commodity classification,quality inspection,and clean utilization.Near-infrared spectroscopy(NIRS) has gained extensive application and sustained attention in various fields due to its advantages of efficiency,accuracy,environmental friendliness,and strong adaptability.In this study,the near-infrared spectral data of 305 imported coal samples originating from 11 different countries were collected.A feature analysis of the near-infrared spectra was conducted in terms of absorbance magnitude,spectral slope,and distribution of characteristic peaks according to coal categories.The results indicated that the individual indicator could reflect the differences in coal categories,but it was insufficient for the accurate classification.A method that combined near-infrared spectroscopy with continuous wavelet transform-convolutional neural network(CWT-CNN) for the identification of coal categories was proposed.Through the CWT,the near-infrared spectra were transformed from two-dimensional data into three-dimensional feature images,enhancing the spectral resolution and amplifying the extraction of subtle features in spectral curves.The derived three-dimensional feature images were then input into a convolutional neural network discrimination model based on the GoogleNet architecture.The Cross-entropy Loss function was employed as the loss function for the identification of coal categories.During the early stages of model training,the biases and weights of learning rate factor were optimized,and different optimizers were compared and selected.After cross-validation,the average accuracy of training set,validation set and of test set optimized model were 99.69%,96.69% and 96.39%,respectively.
  • WANG Bing, ZHU Zhixiu, YIN Jun, YAN Chenglin, MIN Hong, LIU Shu
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    The tariff rate of imported coal in China is subject to the corresponding rules of origin,so distinguishing Russian anthracite from Vietnamese anthracite is helpful to prevent and control the risks of false reporting,concealment and misdeclaration.The representative samples of 18 batches of Russian anthracite and 15 batches of Vietnamese anthracite were collected.The spectral data were collected by 532 nm Raman spectrometer.The original spectra of Russian anthracite were compared with that of Vietnamese anthracite,it was found that the peak shape of Russian anthracite was relatively broad and gentle in the first-order Raman region.In the second-order Raman region,both Russian anthracite and Vietnamese anthracite showed two characteristic peaks near wavenumbers of 2 680 cm-1 and 2 950 cm-1,but the peak intensity of Russian anthracite at 2 950 cm-1 was weaker.By peak fitting the first-order of the spectrogram and extracting the characteristic parameters of the spectrogram,it was found that Russian anthracite and Vietnamese anthracite were close to each other in the average value of D1 peak intensity and G peak full width at half maximum(FWHM).However,the standard deviation of Vietnamese anthracite at D1 peak intensity and G peak FWHM was larger.The average value and standard deviation of D1 peak and G peak in other characteristics showed significant differences,such as the peak intensity ratio,FWHM ratio and peak shape coefficient.Based on peak fitting combined with Fisher stepwise discriminant method,seven discriminant features of D1 peak intensity,D1 peak skewness,D1 peak kurtosis,G peak intensity,G peak skewness,G peak kurtosis and G peak FWHM were extracted.Meanwhile,based on original spectral principal component analysis combined with Fisher stepwise discrimination method,5 principal components were extracted to establish the identification model of Russian anthracite and Vietnamese anthracite,respectively.The accuracy of the model was evaluated by one-off cross-validation method,and the average accuracies of the two above models were both 100%.Wherein,the peak fitting based on chemical knowledge combined with Fisher stepwise discrimination model showed better discrimination ability.
  • TIAN Qiong, OUYANG Zheng, QU Qiang, GUAN Song
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    Coking coal is the key raw material in steel production,and its quality and accurate tracking of origin are crucial to guarantee the stability and safety of industry chain.In this study,the X-ray fluorescence spectrometry(XRF) data of total 78 groups of coking coal samples from five different coal-producing areas in four countries were collected,including Russia(South Yakutian Basin,Kuznetsk Basin),Australia(Bowen Basin),the United States(Appalachian Basin),and Canada(Elk Valley).A model for identifying the origin of coking coal was established based on the algorithms including principal component analysis and linear discriminant analysis,thus realizing the rapid identification of coking coal origins.The outliers were corrected using the box plot correction method and filled with the nearest neighbor method.The spectral data was preprocessed using Savitzky-Golay(SG) smoothing filter and quadratic function curve fitting baseline.The first three principal components were used as input vectors and the four nationalities were used as target vectors.The training set and test set were randomly selected in the ratio of 70% and 30%,respectively.The training set underwent 5-fold cross-validation,and a linear discriminant analysis was used to establish the identification model.The results showed that the accuracy of the validation set and the test set were 98.2% and 100%,respectively.The proposed model could accurately and rapidly identify the origins of coking coal from Russia(South Yakutian Basin,Kuznetsk Basin),Australia(Bowen Basin),the United States(Appalachian Basin),and Canada(Elk Valley).
  • Quantification
  • GUAN Ningxin, ZHANG Xiaoyan, HE Yushan, PENG Cheng
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    Aiming at the common problems of spectral overlapping and interference in inductively coupled plasma atomic emission spectrometry(ICP-AES),a chemometric resolution method for overlapping peaks based on Gaussian fitting was proposed to improve accuracy of quantitative analysis.Cubic spline interpolation function was used to strengthen the spectrum data,and the overlapping peaks were resolved with Gaussian fitting algorithm.The effectiveness of the resolution method was verified with actual spectral data of ICP-AES.The results showed that resolution capability of Gaussian fitting algorithm was improved by enhancement treatment.The peak position of target spectral peak and interference spectral peak were consistent with the actual values.The relative errors of peak intensity were between 0.40% and 2.69%,and the relative errors of full width at half maximum were between 0.10% and 2.92%,which indicated that overlapping peaks could be resolved accurately with Gaussian fitting algorithm.Based on the spectral data obtained with resolved overlapping peaks,the method for the determination of lead in copper alloy by ICP-AES was established.The linear correlation coefficient of calibration curve was 0.999 9.The peak height algorithm,peak area algorithm in ICP-AES software and Gaussian fitting algorithm for dealing with spectral data had been studied,and minimum relative errors(-4.55%-0.32%) of lead content in the certified reference materials of copper alloy was obtained with Gaussian fitting algorithm.The relative standard deviation(RSD, n=6) of determination results of lead in copper alloy were 1.9%,1.1% and 1.5%,respectively.
  • DU Zhenyu, CAO Guan, YAO Zhixiao, LI Siming, ZHANG Hui, LI Yuwu
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    Energy dispersive X-ray fluorescence spectrometry(ED-XRF) is increasingly popular in the field of environmental monitoring for the determination of heavy metals in soil and sediment samples.The empirical coefficient method is the most commonly used in the calibration model.If the quantity of matrix elements in calibration model is excessive,the improper combination will lead to the phenomenon of "over-fitting" in the calibration model.In other words,the fitting quality of calibration curve is very good,but when it is used in actual sample testing,the analysis error is obviously higher than the fitting result when the model is established,which does not meet the quality control requirements in routine analysis.In this study,the matrix elements were selected by stepwise regression analysis and single element rotation method,and the matrix element combination that met the quality control index could be obtained quickly.The calculation process was verified by the measured data of soil and sediment samples from four ED-XRF laboratories.The results showed that the screening results of matrix elements were related to the certified reference materials(CRMs) in the calibration curve.The calibration curves composed of different CRMs may correspond to different screening results.The screening results of matrix elements were not necessarily the same when the same CRM was measured in different laboratories.Matters needing attention in the use of these two methods were discussed.The proposed method was also suitable for the selection of matrix elements in the wavelength dispersive X-ray fluorescence spectrometry(WD-XRF) calibration model of empirical coefficient method.
  • LIU Liang, YAN Chunhua, LI Maogang, ZHANG Tianlong, TANG Hongsheng, LI Hua
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    The rapid analysis of metal elements in residue oil is of great significance for the product quality of residue oil and the efficiency of refining process.Different residue oil samples were obtained from a refinery,calcined and ground into powder,and mixed according to different mass ratios to obtain residue oil samples.In this study,the laser-induced breakdown spectroscopy(LIBS) was combined with chemometrics to establish a rapid quantitative method for the analysis of nickel(Ni) and vanadium(V) in residue oil.Firstly,the partial least squares(PLS) model for the quantitative analysis of Ni and V in residue oil was constructed based on the LIBS spectra of 20 different samples.Secondly,the effects of different preprocessing and variable selection methods on the prediction performance of PLS calibration model were investigated.The results showed that for Ni and V in residue oil,the PLS model based on first derivative-multiplicative scatter correction and synergetic interval PLS(D1st-MSC-siPLS) and PLS model based on second derivative-multiplicative scatter correction and synergetic interval PLS(D2nd-MSC-siPLS) had the optimal prediction results.The optimal determination coefficients (R2p) were 0.986 4 and 0.981 2, and root mean square errors(RMSEp) were 1.440 2 and 0.588 8 mg/kg,and the mean relative errors (MREp) were 3.89% and 1.85%,respectively.Therefore,the combination of LIBS technique with PLS algorithm could provide a feasible method for the quantitative analysis of Ni and V elements in reside oil.
  • JIN Yue, LIU Shu, XU Qianru, MIN Hong, AN Yarui
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    The quantitative analysis of calcium(Ca),magnesium(Mg),silicon(Si) and aluminum(Al) in iron ores by laser-induced breakdown spectroscopy(LIBS) is helpful for rapid evaluation of iron ore quality.However,due to the influence of laser energy fluctuation,matrix effect and spectral interference and other factors,LIBS combined with single variable quantitative analysis of Ca,Mg,Si,and Al in iron ores has the application challenges of large error and low accuracy.Multivariate analysis of the original LIBS spectra can effectively improve the quantitative performance of LIBS.In this study,a one-dimensional convolutional neural network(CNN) model based on LIBS spectra was established for the quantitative analysis of Ca (in CaO),Mg (in MgO),Si (in SiO2) and Al(in Al2O3) in iron ores.Total 628 representative samples of iron ore from 35 brands in 8 countries were collected.The determination coefficient (R2) and root mean square error (RMSE) were used to evaluate the model performance.The influence of normalization method of LIBS spectra of iron ore on model performance was compared,including the feature normalization,spectral normalization and internal standard normalization.The results showed that the normalization preprocessing had a minor impact on the contents of Mg and Al,while the spectral normalization was more suitable for the analysis of Ca content analysis,and the feature normalization was more suitable for the analysis of Si content.The model parameters had a great influence on the model performance.The number of convolution cores,the size of convolution cores and the batch size were optimized,respectively.The results showed that when the number of convolution cores was 24,the size was 50,and the batch size was 256,the predictive model for Si content achieved R2 and RMSE of 0.962 6 and 0.469 8%,respectively.When the number of convolution cores was 12,the size was 60,and the batch size was 256,the predictive model for Al content achieved R2 and RMSE of 0.949 4 and 0.132 4%,respectively.When the number of convolution cores was 24,the size was 60,and the batch size was 128,the predictive model for Ca content achieved R2 and RMSE of 0.967 0 and 0.077 6%,respectively.When the number of convolution cores was 12,the size was 60,and the batch size was 256,the predictive model for Mg content achieved R2 and RMSE of 0.999 2 and 0.075 3%,respectively.The constructed optimal models with partial least squares(PLS),support vector machine(SVM),random forest (RF) and variable importance-backpropagation-artificial neural network(VI-BP-ANN) were used for method comparison.The results showed that the CNN model exhibited better prediction performance with the lowest RMSE and the highest R2.It indicated that CNN-assisted LIBS was applicable for the determination of Ca,Mg,Si,and Al contents in iron ores.
  • Industrial online
  • HU Jian, GAI Junpeng, QI Lifeng, WANG Jinchi, ZHENG Liming, SUN Lanxiang
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    A slurry grade analyzer based on laser-induced breakdown spectroscopy technology was employed for the online measurement of slurry grade in the production process of iron ore beneficiation.The automatic sampling was conducted through a pipeline sampler,and the slurry sample was directly transported to the analyzer.Based on the characteristics of iron ore slurry in the production process of iron ore beneficiation,the parameters of analyzer system such as secondary fractional sampling volume,laser energy,and spot size were optimized.The optimal secondary fractional sampling volume was 10 L,the laser energy was 200 mJ,and the spot size was 1.0 mm.A model was established using the nonlinear partial least squares(PLS) method based on cyclic variable filtering,and then compared with synchronous sampling analysis at different stages.The results showed that the mean absolute error(MAE) and root mean square error(RMSE) were both less than 1% when the Fe grade in slurry was measured by the slurry grade analyzer,which could meet the requirements of production control.This technology had broken the bottleneck of precise online measurement of iron grade in slurry.It had effectively promoted the development of intelligent mining production and laid an important foundation for building an intelligent factory.
  • REN Peng, XUE Huaqin, SHI Ruibin, PAN Congyuan, ZHANG Bingchen, JIA Junwei
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    The composition of matte powder is very important for process control and product quality in the "double-flash" copper smelting process.The methods such as inductively coupled plasma atomic emission spectrometry(ICP-AES) have the problems of insufficient real-time performance.In this study,the independently developed laser composition analysis system based on bypass sampling and laser-induced breakdown spectroscopy(LIBS) technology realized the online detection of matte powder in closed bins for the first time.The detection was conducted every two hours.The detection results could be output within 3-5 min,and the detected components included Cu,S,Fe and SiO2.The application conditions of the laser composition analysis system were optimized by studying the application parameters and the sampling points.That mean absolute deviations between online test values and laboratory test values for Cu,S,Fe and SiO2 were 0.507%,0.234%,0.188% and 0.035%,respectively,which could meet the comparison accuracy targets of 1.3%,1%,1% and 0.1%.During the four-month long-term operation in two testing points,the mean absolute deviations of Cu,S,Fe and SiO2 in sampling point A and B were 0.712%,0.273%,0.486%,0.029% and 0.711%,0.566%,0.457%,0.045%,respectively.The results indicated that the laser composition analysis system had good accuracy and stability,which could meet the real-time and reliability requirements for blister copper composition detection in production process.It was helpful for the intelligent improvement and optimization of process.