Abstract:Aiming at the challenges in quality evaluation of coating on coated plate such as long analysis time and complicated testing procedures, the mass fraction-depth spectra of four kinds of coated plate sample were analyzed by glow spectrometry for the quantitative, rapid and accurate evaluation of coating quality on coated plate. The information, including the thickness and quality of coating, the overall judgment of structure, and surface defects on coated plate, could be obtained. The elemental composition in coating was analyzed. The enrichment of harmful element (oxygen) in defected sample on substrate surface was effectively observed. The defect problems of coated plate could be improved by changing the technological conditions and increasing the reflowing temperature. The corrosion properties of coated plate at different temperatures were analyzed and studied using electrochemical method, i.e., polarization curve and electrochemical impedance technology. The results showed that the corrosion rate of galvanized plate changed slightly in temperature range of 0-40℃. However, when the temperature increased to 60℃, the corrosion rate increased rapidly. The surface micro-topography of normal and defected coated plate was analyzed and compared by scanning electron microscope energy disperse spectroscopy. It was found that the structure of defected coating was relatively loose. The coating was discontinuous with granular distribution. This structure could not effectively protect the structure. The proposed method found out the reason for defect problems, which guaranteed the evaluation results of coating quality.
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