Electrochemical and phase characterization of rust layer on high nitrogen weathering steel
WANG Bo1, LI Zhu-tie2, ZHAN Dong-ping3, JIANG Mao-fa3
1. College of Engineering, Yantai Nanshan University, Longkou 265713, China; 2. Technical Center, Shandong Nanshan Aluminum Co., Ltd., Longkou 265701, China; 3. School of Metallurgy, Northeastern University, Shenyang 110819, China
Abstract:In order to investigate the influence of nitrogen on corrosion resistance property of weathering steel, the high nitrogen and low nitrogen weathering steels were prepared with nitrogen mass fraction of 0.0358% and 0.0026%, respectively. The process of corrosion electrochemistry and the structure of rust layer in simulated industrial atmosphere were studied and compared between two experimental steels by electrochemical impedance spectroscopy (EIS), X-ray diffraction (XRD) analysis and electron probe microanalysis technique (EPMA). The EIS results indicated that the high nitrogen weathering steel exhibited better pitting corrosion resistance property than the traditional weathering steels at high frequency stage (pitting generating). Moreover, the corrosion product layer of high nitrogen weathering steel had higher impedance at low frequency stage (diffusion impedance acting), suggesting the strong resistance to corrosive medium. The analysis results of XRD and EPMA showed that the high content of nitrogen in weathering steel promoted the generation of rust layer with stable structure. The distribution of amorphous α-(Fe1-xCrx)OOH in rust layer was more widespread and continuous, which enhanced the ability to resist the erosion of Cl- in weathering steel. The corrosion pits in high nitrogen steel had large width to depth ratio. The inner rust layer was relatively thin, indicating that it exhibited good ability to inhibit pitting.
Oh S J,Cook D C,Townsend H E.Atmospheric corrosion of different steels in marine,rural and industrial environments[J].Corrosion Science,1999,41(3):1687-1702.
[2]
Katayama H,Noda K,Masuda H,et al.Corrosion simulation of carbon steels in atmospheric environment[J].Corrosion Science,2005,47(3):2599-2606.
[3]
Cook D C.Application of Mössbauer spectroscopy to the study of corrosion[J].Hyperfine Interactions,2004,153(1-4):61-82.
[4]
Olefjord I,Wegrelius L.The influence of nitrogen on the passivation of stainless steels[J].Corrosion Science,1996,38(7):1203-1220.
[5]
Yashiro H,Hirayasu D,Kumagai N.Effect of nitrogen alloying on the pitting of type 310 stainless steel[J].ISIJ International,2002,42(12):1477-1482.
[6]
Baba H,Kodama T,Katada Y.Role of nitrogen on the corrosion behavior of austenitic stainless steels[J].Corrosion Science,2002,44(10):2393-2407.
[7]
张春亚,张奇,李继高,等.碳钢及低合金钢在氯离子溶液中夹杂物诱发点蚀位置显微腐蚀实验探讨[J].冶金分析,2014,34(1):22-27.ZHANG Chun-ya,ZHANG Qi,LI Ji-gao,et al.Micro-corrosion test research on pitting initiation site of the inclusions of carbon steel and low alloy steel in chlorine ion solution[J].Metallurgical Analysis,2014,34(1):22-27.
[8]
曹楚南.腐蚀电化学原理[M].2版.北京:化学工业出版社,2004:184-189.
[9]
韦岩松,黄燕祥,韦联强,等.X射线衍射和能谱联用技术用于锌冶炼废渣的物相分析[J].冶金分析,2016,36(4):52-56.WEI Yan-song,HUANG Yan-xiang,WEI Lian-qiang,et al.Application of X-ray diffraction and energy dispersive spectrum hyphenated analytical technique on the phase analysis of zinc smelting slag[J].Metallurgical Analysis,2016,36(4):52-56.
[10]
Kamimura T,Hara S,Miyuki H,et al.Composition and protective ability of rust layer formed on weathering steel exposed to various environments[J].Corrosion Science,2006,48(9):2799-2812.
[11]
Evans U R,Taylor C A J.Mechanism of atmospheric rusting[J].Corrosion Science,1972,12(3):227-246.
[12]
吴园园,张珂,洪慧敏,等.硅钢高温氧化铁皮的显微结构表征[J].冶金分析,2014,34(10):25-31.WU Yuan-yuan,ZHANG Ke,HONG Hui-min,et al.Characterization of the microstructure of high temperature oxide scale on silicon steel[J].Metallurgical Analysis,2014,34(10):25-31.
[13]
Yamashita M,Miyuki H,Matsuda Y,et al.The long term growth of the protective rust layer formed on weathering steel by atmospheric corrosion during a quarter of a century[J].Corrosion Science,1994,36(2):283-299.
[14]
张全成,王建军,吴建生,等.锈层离子选择性对耐候钢抗海洋性大气腐蚀性能的影响[J].金属学报,2001,37(2):193-196.ZHANG Quan-cheng,WANG Jian-jun,WU Jian-sheng,et al.Effect of ion selective property on protective ability of layer formed on weathering steel exposed in marine atmosphere[J].Acta Metallurgica Sinica,2001,37(2):193-196.