Extension and application of calibration curve for determination of iron-chromium-aluminum alloy containing zirconium by spark discharge atomic emission spectrometry
ZHU Chunyao, QIN Jian, ZHANG Jiming, DONG Li′nan
Analysis and Characterization Center, Institute of Research of Iron and Steel, Jiangsu Province/Sha-steel, Zhangjiagang 215625, China
Abstract:During the analysis of iron-chromium-aluminum (Fe-Cr-Al) alloy containing zirconium by spark discharge atomic emission spectrometry, the contents of Al and Zr elements exceeded the range of calibration curve, which led to the failure of accurate analysis and thus the inability to guide the alloy smelting process accurately. Therefore, the qualification rate of such products was greatly affected. In view of the lack of iron-chromium-aluminum alloy certified reference materials for spectral analysis in the market, the global curve was improved by adding the certified reference materials of high-chromium cast iron, medium-low alloy steel, chrome steel, and self-made control samples. The analysis ranges of Al and Zr calibration curves were expanded. Thus, a determination method of C, Si, Mn, P, S, Cr, Ni, Al, Ti and Zr in iron-chromium-aluminum alloy containing zirconium was established. After correcting the interference of coexisting elements, the calibration curves were fitted, and the upper determination limit of Al and Zr (mass fraction) was expanded from 1.53% and 0.22% to 5.33% and 0.57%, respectively. The determination coefficients of calibration curves for Al and Zr were both 0.998. The contents of 10 elements including Al and Zr in iron-chromium-aluminum alloy containing zirconium (w(Al)≥3.30%, w(Zr)≥0.28%) were determined according to the proposed method, and the relative standard deviations (RSD, n=11) of determination results were 0.05%-4.2%. Three production samples of iron-chromium-aluminum alloy containing zirconium were compared and analyzed. The determination results were consistent with those obtained by GB/T 223.8-2000, GB/T 223.11-2008 or YS/T 904.X-2013. The calibration curves were used for the analysis of C, Si, Mn, P, S, Cr, Ni, Al, Ti, Zr in iron-chromium-aluminum alloy containing zirconium, and it could met the requirements of process control and products analysis. The proposed method solved the problem that the online rapid analysis of iron-chromium-aluminum alloy containing zirconium could not be realized by spark discharge atomic emission spectrometry.
[1] 邹兴政, 南宏强, 韩磊, 等.电热合金的研究现状及发展趋势[J].铸造技术, 2009, 30(4):554-557. ZOU Xingzheng, NAN Hongqiang, HAN Lei, et al.Research progress on electrothermal alloy[J].Foundry Technology, 2009, 30(4):554-557. [2] 潘振鹏, 冯颖璋, 王桂棠, 等.铁铬铝合金电热元件设计的探讨[J].金属热处理, 2003, 28(4):57-61. PAN Zhenpeng, FENG Yingzhang, WANG Guitang, et al.The design of the electric heating elements made of Fe-Cr-Al alloys[J].Heat Treatment of Metals, 2003, 28(4):57-61. [3] 张强, 丁一, 赵丽丽, 等.电热合金材料浅析[J].热加工工艺, 2020, 49(21):1-5, 10. ZHANG Qiang, DING Yi, ZHAO Lili, et al.Analysis on electrothermal alloy materials[J].Hot Working Technology, 2020, 49(21):1-5, 10. [4] 曹海华, 魏东, 翟通德.高频红外法测定铁铬铝纤维中碳硫含量[J].河南化工, 2019, 36(1):44-45. CAO Haihua, WEI Dong, QU Tongde.Determination of carbon and sulfur in iron-chromium-aluminum fiber by high frequency infrared method[J].Henan Chemical Industry, 2019, 36(1):44-45. [5] 石新层, 杨军红, 刘厚勇, 等.惰气熔融-热导法测定铁铬铝金属纤维中氮含量[J].冶金分析, 2012, 32(8):63-65. SHI Xinceng, YANG Junhong, LIU Houyong, et al.Determination of nitrogen content in FeCrAl metal fibre by inert gas fusion-thermal conductivity method[J].Metallurgical Analysis, 2012, 32(8):63-65. [6] 周莉莉, 董礼男, 朱春要, 等.电感耦合等离子体原子发射光谱法测定铁铬铝合金中铝钛锆[J].冶金分析, 2022, 42(1):85-89. ZHOU Lili, DONG Li′nan, ZHU Chunyao, et al.Determination of aluminum, titanium and zirconium in iron-chromium-aluminum alloy by inductively coupled plasma optical emission spectrometry[J].Metallurgical Analysis, 2022, 42(1):85-89. [7] 杨平, 邓传东, 孙琳, 等.电感耦合等离子体原子发射光谱法测定核级铁铬铝合金中10种杂质元素[J].冶金分析, 2019, 39(11):74-78. YANG Ping, DENG Chuandong, SUN Lin, et al.Determination of ten impurity elements in nuclear grade iron-chromium-aluminum alloy by inductively coupled plasma atomic emission spectrometry[J].Metallurgical Analysis, 2019, 39(11):74-78. [8] 杨军红, 李佗, 翟通德, 等.电感耦合等离子体原子发射光谱法测定铁铬铝纤维丝中钇[J].冶金分析, 2016, 36(2):75-78. YANG Junhong, LI Tuo, ZHAI Tongde, et al.Determination of yttrium in iron-chromium-aluminum fiber by inductively coupled plasma atomic emission spectrometry[J].Metallurgical Analysis, 2016, 36(2):75-78. [9] 郭景河, 王娟.光谱分析中第三元素干扰的校正[J].一重技术(CFHI Technology), 2007(6):5-6. [10] 冶金工业部科技情报产品标准研究所.光谱线波长表[M].北京:中国工业出版社, 1971:203.