Abstract:The fracture failure of one mechanical sensor occurred during the delivery inspection. In order to find out the causes of failure and to prevent the recurrence of this failure event, the mechanical property, metallographic structure and fracture morphology of this sensor was analyzed. The fracture causes were determined. The results showed that the failure mode of sensor was hydrogen-induced delay cracking. High content of hydrogen in material and the poor machining quality in the fracture position were main causes for the hydrogen-induced cracking of sensor. The improvement measures were also proposed.
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